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MONOLITE

 

 

 

4 INSTALLATION 

Before connecting the boiler, carry out the following operations:  

  Clean carefully all the system pipework to remove any residues that could damage impede correct boiler 

operation; 

  Check that the flue has sufficient draught, has no restrictions, is free of all soot and residues, and is per-

fectly gas tight in particular to the water vapour contained in the flue gas. Check further that no other de-
vices are connected to the flue. Take account of applicable regulations in this regard. 

4.1 HEATING 

SYSTEM 

4.1.1 Boiler 

room 

The system must correspond to current applicable regulations. In all cases, the boiler must be installed in 
adequately ventilated rooms that also allow routine maintenance and repairwork. 

4.2 FLUE 

The pressurised boiler that is now a part of your heating system uses this denomination as the boiler in-
cludes a burner with a blower that supplies, to the combustion chamber, the quantity of air needed for the 
fuel, at a pressure equivalent to the sum of the air-flow pressure drops caused by the flue gas path. 
The boiler flue gas connection to the chimney base must be inclined, rising in the direction of flow, with a 
suggested slope not less than 10%. The path of this connection shall be as short and straight as possible, 
any bends being designed taking account of the rules used in designing air ducts. 
Chimneys must in any case be dimensioned according to Standard 

UNI 13384-1

 

WARNING 
The flue gas temperatures produced by MONOLITE boilers are considerably lower than in the case of 
non-condensing boilers, and have therefore very high relative humidity. For these reasons the chim-
ney must be completely watertight, must withstand corrosion attack by acid condensate and must be 
adequately heat-insulated to guarantee sufficient draught. 
 

4.2.1 Condensate 

drain 

Connect condensate drain: 
 

 

If the boiler is not supplied with acid condense neutralizer, a siphon must 
be fitted on the condensate drain in order to avoid flue gas leakage. 

 

4.3 WATER 

CONNECTIONS 

Make sure that the water pressure downstream of the water supply pressure reducer is lower than the 

work-

ing pressure shown on the boiler data plate. 

  During operation, the water in the heating system increases in pressure; make sure therefore, that the 

maximum pressure reached does not exceed the maximum admissible pressure for the component as 
shown on the component number plate. 

  Make sure that the safety valve discharge fittings of the boiler and of any sanitary water heater are con-

nected to the drains via an open funnel, so that if the safety valves open, the boiler room will not be 
flooded

.

 

  Make sure that the water and heating system pipework 

are not used as a ground for the electrical sys-

tem

: if so, serious damage can be caused in a short time to the boiler, pipework, water heater and radia-

tors. 

  Once the heating system has been filled with water, close the water supply valve, and keep it closed. Any 

water leaks from the system will then appear as pressure drops, as shown by the  system pressure 
gauge. 

 
 

NOTE: IF ONLY ONE RETURN IS REQUIRED, ALWAYS USE THE LOW TEMPERATURE ONE 

Содержание MONOLITE JB Series

Страница 1: ...TECHNICAL MANUAL MONOLITE GT CONDENSING BOILER WITH PREMIX BURNER MONOLITE JB CONDENSING BOILER WITHOUT BURNER LOW NOx STEEL CONDENSING BOILERS...

Страница 2: ......

Страница 3: ...RE MOD 45 GT 125 GT 13 4 8 INVERTING THE DOOR APERTURE mod 160 GT JB 350 GT 670 JB 13 4 9 PRESSURISED BOILER CONNECTION 14 4 10 WIRING DIAGRAM 14 5 FITTING THE BOILER CASING 15 5 1 BOILER BODY INSULAT...

Страница 4: ...without inversion limits as much as possible the formation of Nitrogen Oxides NOx that form when the flame remains at high temperature in the combustion chamber for long periods The MONOLITE series b...

Страница 5: ...itioned on the control panel should be checked for efficiency The guarantee shall be valid only upon compliance with the instruction given in this manual Our boilers have been built and tested in obse...

Страница 6: ...5 3 89 3 85 78 18 MONOLITE 160 GT 61 53 000 68 58 650 62 53 807 98 5 109 6 62 4 91 4 86 98 65 MONOLITE 210 GT 81 70 000 90 77 462 82 71 066 98 5 109 8 74 6 49 6 42 130 29 MONOLITE 270 GT 104 90 000 11...

Страница 7: ...N10 mm mm mm mm mm mm mm mm mm mm mm DN in DN in DN in DN in DN in DN inDN inDN in DN in DN in MONOLITE 45 GT 1267 1210 670 595 350 322 715 150 150 50 50 1 1 1 2 3 4 1 2 50 3 4 MONOLITE 70 GT 1267 12...

Страница 8: ...4 91 4 86 98 65 MONOLITE 210 JB 81 70 000 90 77 462 82 71 066 98 5 109 0 8 74 6 49 6 42 130 29 MONOLITE 270 JB 104 90 000 116 99 594 106 91 371 98 5 109 0 11 24 8 34 8 25 167 52 MONOLITE 350 JB 136 1...

Страница 9: ...0 JB KEY N1 Boiler flow N2 Medium temperature return N3 Fitting for Instruments N4 System filling drainage N5 Safety valve s fitting N6 Bulbs wells N7 Boiler condensation drain N8 Inspection well N9 L...

Страница 10: ...P8 b c N1 N2 N3 N4 N5 N6 N7 N8 N9 mm mm mm mm mm mm mm mm mm mm mm DN in DN in DN in DN in DN in DN inDN inDN in DN in MONOLITE 30 JB 990 881 670 318 350 322 200 250 150 150 50 50 1 1 1 2 3 4 1 2 50 M...

Страница 11: ...as temperatures produced by MONOLITE boilers are considerably lower than in the case of non condensing boilers and have therefore very high relative humidity For these reasons the chim ney must be com...

Страница 12: ...MONOLITE 10 4 3 1 SEALED HOT WATER HEATING SYSTEM WITH EXPANSION VESSEL Mod 45 125 Mod 160 270...

Страница 13: ...ulation thermostat n 1 19 Regulation thermostat n 2 20 Manual reset safety thermostat 21 Shock absorbing pipe 22 Safety valve n 1 the 2 nd has a heating capacity above 580 kW 23 Fuel shut off valve 24...

Страница 14: ...l thermostats TR1 TR2 have an operating range from 0 to 90 and can be set by the user by means of the front dial Safety limit thermostats TS has a fixed setting of 100 0 6 C and can be manually reset...

Страница 15: ...NVERTING THE DOOR APERTURE mod 160 GT JB 350 GT 670 JB If the door is to be opened to the opposite side act as follows 1 Switch the outside nut or bush of one hinge with the diametrically opposite clo...

Страница 16: ...nd regulations g check that all gas connections are perfectly gas tight h check that the boiler room ventilation openings are dimensioned to guarantee an air flow as foreseen by applicable regulations...

Страница 17: ...r control panel connection cables passing through the aperture for the wiring harness please refer to the control panel diagram and to the standard plugs connection kit Unwind the thermostat capillari...

Страница 18: ...harness please refer to the control panel diagram and to the standard plugs connection kit Unwind the thermostat capillaries fit the control panel to the side fastening with the screw then insert the...

Страница 19: ...e existing opening for the wiring harness please refer to the control panel diagram and to the standard plugs connection kit Unwind the thermostat capillaries attach the control panel 3 to the side wi...

Страница 20: ...osed to the flame and reducing considerably the boiler life Furring concentrates where the boiler wall temperature is higher and the best defence against this phenomenon is a boiler design that elimin...

Страница 21: ...er WARNING during long stoppages in winter and in order to avoid frost damage drain both the sanitary wa ter and the heating system water drainage of the latter can be avoided by adding antifreeze Boi...

Страница 22: ...arted in via G Pascoli 38 37059 Campagnola di Zevio VR Italia DECLARE THAT BOILERS MONOLITE 45 GT 70 GT 95 GT 125 GT with burner MONOLITE 160 GT 210 GT 270 GT 350 GT body only MONOLITE JB comply with...

Страница 23: ......

Страница 24: ...scoli 38 Zevio fraz Campagnola VERONA ITALIA Tel 045 8738511 Fax 045 8731148 info icicaldaie com www icicaldaie com The data reported are indicative only and are not binding Our company reserves the r...

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