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1 INTRODUCTION 

 

Dear Customer, 
Thank you for having chosen our 

generator.

 

In your interests, we invite you to follow and observe the instructions in this manual to ensure the 
highest level of efficiency and duration of the unit. 

 

IMPORTANT: failure to observe the instructions in this manual will void the warranty condi-

tions. 

 
 

2 SAFETY 

WARNINGS 

 

  

IMPORTANT 

For safety and for proper operation, carefully read this TECHNICAL MANUAL before installing and 
starting the generator. 
The manual is an integral and essential part of the generator and must accompany it from installation 
until disposal. The generator must be used for the purpose for which it was strictly intended and any 
liability by the Manufacturer for damages to people, animals or property due to lack of maintenance 
or for improper use, is excluded. 

 

  

Safety of the thermal power plant  

For safety purposes, the qualified technical personnel in charge of running the system must consider the fol-
lowing requirements: 

-

 

Follow the accident prevention and environmental safety regulations in force. 

-

 

Ensure the generator installation in the thermal power plant complies with the standards in force. 

-

 

Ensure that the electrical and hydraulic system complies with the standards in force. 

-

 

Ensure that the boiler room complies with the standards in force and is sufficiently ventilated. 

-

 

Ensure that the boiler fumes are conveyed outside the thermal power plant through a flue compliant 
with the standards in force. 

-

 

Ensure that the acidic condensation that may develop during system start-up, is evacuated outside 
the thermal power plant after a neutralisation process in compliance with the standards in force. 

-

 

Ensure that there is no danger due to frost inside the thermal power plant. 

 

  

System check 

Before switching on the generator for the first time, a duly qualified technician must perform a check at the 
central heating plant and update the system log once the check is over. 

 

Periodic verifications 

The generator must be periodically checked by a duly qualified technician (maintenance worker), who should 
update the system log once the check is over. 

 

  

Danger of explosion 

Routine and extraordinary maintenance must be entrusted to 

professionally qualified personnel

 with the 

purpose of promptly detecting any damage to the generator's pressurised body and the safety and control 
accessories. 

 

  

Danger deriving from the fuel 

Sensing the presence of fuel in the thermal power plant, it is appropriate to follow the precautions below to 
avoid the risk of explosions and fires: 

-

 

Do not smoke or cause sparks. 

-

 

Do not turn on lights or electrical devices in general (mobile phones). 

-

 

Open doors and windows. 

-

 

Close the fuel shut-off valve normally placed outside the thermal power plant. 

-

 

Disconnect the electrical power supply by using the switch normally placed outside the thermal power plant. 

Содержание GREENOx.e Series

Страница 1: ...MANUAL EN The above picture is only for reference GREENOx e WITH THREE GAS PASSES The above picture is only for reference GREENOx BT COND LOW RETURN TEMPERATURE WITH CONDENSER LOW NOx PRESSURISED STEE...

Страница 2: ...5 3 ELECTRICAL CONNECTION 14 5 4 OPTIONAL CONTROL PANEL 14 5 5 INSTALLATION OF GREENOX E 80 300 BOILER CONTROL PANEL 15 5 6 DOOR 17 5 6 1 DOOR OPENING 17 5 6 2 DOOR OPENING REVERSAL TO THE RIGHT 17 5...

Страница 3: ...iently ventilated Ensure that the boiler fumes are conveyed outside the thermal power plant through a flue compliant with the standards in force Ensure that the acidic condensation that may develop du...

Страница 4: ...ture is colour less and odourless Therefore ensure the generator is properly installed and adjusted and the presence of ventilation openings in the thermal power plant are compliant with the regulatio...

Страница 5: ...temperature operations return at 35 C For this reason a double tube and a special smokebox refractory protection are essential to maintain the high temperature of parts in contact with combustion pro...

Страница 6: ...t installation may cause damage to persons animals or ob jects for which the manufacturer cannot be held responsible At the first start up all regulation and control devices positioned on the control...

Страница 7: ...t 3 Door opening reversible Characteristics Pressure losses flue gas side Heat losses through the chimney Heat losses through the casing Heat losses with burner off Press losses fluid side Design Pres...

Страница 8: ...60 1735 1252 598 740 397 200 250 160 200 50 50 6 1 1 1 1 1 2 1 2 1 2 GREENOx e 25 1520 1345 410 1397 1082 155 755 700 1895 1412 598 900 397 200 250 170 250 65 65 6 1 1 1 1 1 2 1 2 1 2 GREENOx e 30 152...

Страница 9: ...eat input 3 Door opening reversible Characteristics Pressure losses fluegasside Heatlosses through thechimney Heatlosses through thecasing Heatlosses with burneroff Press losses fluidside Design Press...

Страница 10: ...1 1 2 1 2 1 2 1 2 GREENOx e 120 1764 1650 671 1764 890 150 1490 1290 2589 1972 800 1300 489 360 410 320 400 125 125 16 1 1 1 4 1 1 2 1 2 1 2 1 2 GREENOx e 140 1764 1650 671 1764 890 150 1490 1290 2899...

Страница 11: ...mbar C kg h mbar bar l l l kg Volt Hz IP W Forcondensing Temp flow return 50 30 C Forcondensing Temp flow return 50 30 C Forcondensing Temp flow return 50 30 C GAS Forcondensing Temp flow return 50 30...

Страница 12: ...passages and that it is free from debris also check that other appliances do not discharge into the flue unless designed to serve several utilities See the regulations in force 5 1 THERMAL PLANT 5 1 1...

Страница 13: ...after the reduction valve on the supply pipe does not exceed the operating pressure specified on the rating plate of the component boiler heater etc As the water contained in the heating system incre...

Страница 14: ...ccess to the terminal board and uncoil the ther mostat and thermometer capillaries A copy of the wiring diagram is contained inside the control panel cover The regulation thermostats have an operating...

Страница 15: ...w on the rear side d Pass the bulbs 5 of thermostats and thermometer through the window and screw them in the square pipe of the bracket and slide them in the protective tube through top openings unti...

Страница 16: ...6 The bracket provided which is equipped with a 2 hole shaped plate enables the user to mount the panels with two inclinations and hence to choose the position he she prefers see figures 1 2 6 3 4 5 9...

Страница 17: ...ashers 10d from the mechanical tubes 9d of the door Door with wrench ferrules hinge side IMPORTANT NOTE In models equipped with wrench adjustable ferrules 8d these must always be mounted on the hinges...

Страница 18: ...ce depth wise 3 Screw the nuts 7s and block the conical washers on the mechanical tubes Check the proper adjustment in depth ensuring that the door manually pushed up to the stop plate naturally retur...

Страница 19: ...of sufficient size to ensure the air flow dictated by the regulations referred to above and that they are in any case sufficient to obtain perfect combustion i Check that the gas pipes are not used as...

Страница 20: ...EL 1 Wrap the fibreglass around the boiler body and use the supplied strap to secure it see fig DIAGRAM OF PLASTIC STRAP LOCKING TO SECURE THE FIBREGLASS TO THE BOILER SHELL 2 Prepare the staves by in...

Страница 21: ...e uprights and the beams to the plates by means of appropriate screws and nuts NOTE the beam shown in the figure if supplied in the package must be placed between the two tube pan els in order to supp...

Страница 22: ...e PLEASE NOTE do not cover the upper corner on the manhole side this is required for the subse quent installation of the control panel and its bulbs 5 After inserting the lags and fastening the releva...

Страница 23: ...llary tubes through the relevant openings until the bulb holding manholes 5 on the shell have been reached 8 Fasten the control panel onto the support using the screws provided SIDE INSTALLATION 6 The...

Страница 24: ...on struction level is to eliminate areas that overheat Scale creates an insulating layer which reduces the thermal transfer of the generator affecting system ef ficiency This means that the heat produ...

Страница 25: ...CO Gas 10 190 C 0 20 ppm Gas oil 13 195 C 10 80 ppm Heavy oil 13 5 200 C 50 150 ppm A diagram is provided in which the system efficiency is obtained according to the flue gas temperature the ambient t...

Страница 26: ...emperature gradient between flow and return with burner running at rated output of the boiler must range from 10 C to 25 C This protects the generator both from excessive flow which can cause vibratio...

Страница 27: ...r mechanical or electrical The preparation and status of the generator may be different depending on the operations to be performed With the boiler running to check the integrity of the generator when...

Страница 28: ...e integrity of the flame warning light Periodically clean the furnace 1 and the tube bundle 2 using a brush Check the integrity and cleanliness of the turbulators 3 if any in general gaseous fuels sho...

Страница 29: ...icture 3 You will be redirected on a web page where you can register the boiler and the plant data filling the blank spaces Once completed the registration it will be necessary to authenticate your em...

Страница 30: ...NFORMITY WITH THE EUROPEAN COMMUNITY REGULATIONS I undersigned Emanuela Lucchini Managing Director of ICI CALDAIE S p A headquarted in via G Pascoli 38 37059 Campagnola di Zevio VR Italy DECLARE THAT...

Страница 31: ......

Страница 32: ...ONA ITALIA Tel 045 8738511 Fax 045 8731148 info icicaldaie com www icicaldaie com The illustration and details reported are indicative only and are not binding ICI CALDAIE reserves the right to introd...

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