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AS14100MP-CL 

 

Page 

17

 

 

 

drop the transformer or have the cable too taut.  The 
transformer is only suitable for 

internal use only

For  full  understanding  of  the  water  softener  we 
recommend  that  the  instruction  manual  be  fully  read 
before  installation  and  commissioning  of the softener 
by undertaken. 
 

IMPORTANT: 

NUMBER 

OF 

VALVE 

COMPONENTS  ARE  LOCKED  INTO  POSITION 
WITH 

EASILY 

REMOVABLE 

CLIPS

.              

ENSURE  ALL  LOCKING  CLIPS  ARE  CORRECTLY 
IN  POSITION  BEFORE  PRESSURISING  THE 
SOFTENER.  ENSURE  THAT  IT  IS  POINTED  OUT 
TO  ALL  RELEVANT  PERSONNEL  THAT  THE 
LOCKING  CLIPS  MUST  NOT  BE  REMOVED 
WHILST  THE  SYSTEM  IS  UNDER  WATER 
PRESSURE. 

 
Note:    All  electrical  connections  must  be  connected 
according to local codes. 
 
Install grounding strap on metal plates. 
 

Bypass Valve  

 
The  bypass  valve  is  typically  used  to  isolate  the 
control  valve  from  the  plumbing  system’s  water 
pressure  in  order  to  perform  control  valve  repairs  or 
maintenance.    The  WS1  bypass  valve  is  particularly 
unique  in  the  water  treatment  industry  due  to  its 
versatility  and  state  of  the  art  design  features.    The 
full  flow  bypass  valve  incorporates  four  positions, 
including  a  diagnostic  position  that  allows  service 
personnel  to  work  on  a  pressurised  system  while  still 
providing  untreated  bypass  water  to  the  facility  or 
residence.    Its  completely  non-metallic,  all  plastic 
design  allows  for  easy  access  and  serviceability 
without the need for tools. 
 

The  bypass  body  and  rotors  are  glass  filled  Noryl (or 
equivalent)  and  the  nuts  and  caps  are  glass  filled 
polypropylene.  All seals are self-lubricating EPDM to 
help  prevent  valve  seizing  after  long  periods  of  non-
use.  Internal o-rings can easily be replaced if service 
is required. 
 
The  bypass  consists  of  two  interchangeable  plug 
valves  that  are operated independently by red arrow-
shaped  handles.    The  handles  identify  the  flow 
direction  of  the  water.    The  plug  valves  enable  the 
bypass valve to operate in four positions. 
 
1. 

Normal Operation Position

:  The inlet and outlet 

handles point in the direction of flow indicated by 
the engraved arrows on the control valve.  Water 
flows  through  the  control  valve  during  normal 
operation and this position also allows the control 
valve  to  isolate  the  media  bed  during  the 
regeneration cycle. (Figure 1) 

2. 

Bypass  Position

:    The  inlet  and  outlet  handles 

point  to  the  centre  of  the  bypass,  the  control 
valve  is  isolated  from  the  water  pressure 
contained  in  the  plumbing  system.    Untreated 
water is supplied to the plumbing system. (Figure 
2) 

3. 

Diagnostic  Position

:    The  inlet  handle  points  in 

the  direction  of  flow  and  the  outlet  handle  points 
to  the  centre  of  bypass  valve,  system  water 
pressure  is  allowed  to  the  control  valve  and  the 
plumbing  system  while  not  allowing  water  to  exit 
from the control valve to the plumbing.(Figure 3) 

4. 

Shut Off Position:

  The inlet handle points to the 

centre  of  the  bypass  valve  and  the  outlet  handle 
points in the direction of flow, the water is shut off 
to the plumbing system (i.e. plumbing connection 
somewhere in the building bypasses the system). 
(Figure 4) 

 

Содержание AS14100MP-CL

Страница 1: ...ERATING INSTRUCTIONS Model AS14100MP CL Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commerci...

Страница 2: ...tem Operating Pressure 330 690 kPa Temperature 4 o x 43 o C Electrical 240V 16VAC 50Hz 3 watts maximum Control Valve Series WS1 E1 with bypass valve and installation fittings WARNING A pressure reduct...

Страница 3: ...AS14100MP CL Page 3...

Страница 4: ...3 taking care not to raise the distributor pipe NEVER shorten the length of the distributor pipe STEP 6 Unpack control valve check that tank O ring is in place Fit the top strainer into the bottom of...

Страница 5: ...ipped unassembled and it is necessary to assemble the Strainer into the Valve by Matching Up the Locating Lugs and Twisting To Lock prior to the loading of the resin and screwing on the valve to the t...

Страница 6: ...ompleted 7 When used as above the tablets change the colour from green to red at a hardness of approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more acc...

Страница 7: ...46 5 150 Note The program for M 3 input will only accept the inputting of a whole or half a number e g If the calculated throughput is say 9 75m 3 then what can be programmed in is 9 5 or 10 0 However...

Страница 8: ...T to go to Step 3I Step 3I Use or buttons to Set to OFF Press NEXT to go to Step 4I Step 4I Use or buttons to set the time of regen hour Press NEXT to go to Step 5I If the factory default of 2am is to...

Страница 9: ...le and will recommence electrically in that cycle when power is restored In long power outages it is advisable to check that the system is not in a regeneration cycle that could be discharging water t...

Страница 10: ...AS14100MP CL Page 10 MODEL AS14100MP WATER SOFTENER WITH CONTROL VALVE SERIES MODEL WS1EI...

Страница 11: ...NPS Drain Line 3 4 20mm Hose Tail Brine Line 3 8 OD Poly Tube Mounting Base 2 12 8 NPSM Height from Top of Tank 7 3 8 187mm Weight 4 5lbs 2kg Distributor Pilot 12mm Above Tank Top ELECTRICAL SPECIFIC...

Страница 12: ...Regeneration 20 Automatic Regeneration Manual Regeneration Care of Your Water Conditioner 20 General Cleaning the Injector Injector Screen Maintaining the Drain Line Brine Line and Brine Tank Overflo...

Страница 13: ...one moving part a rotating turbine that measures water usage Time and Capacity Display During normal conditioning operation the correct time of day and capacity can be accessed on the display The capa...

Страница 14: ...nflow brining and slow rinse downflow fast rinse and refill of the brine tank Optional second backwash available System operation cannot get out of phase or sequence The control always returns to a fi...

Страница 15: ...ows etc is a reasonable distance to prevent hot water damage A positive way to prevent hot water from flowing from a heat source to the conditioner is to install a check valve in the soft water piping...

Страница 16: ...Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in the slots on caps and or tap with a hammer Do not use pipe dope or other sealant on threads Use teflon tape on...

Страница 17: ...dy and rotors are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use...

Страница 18: ...AS14100MP CL Page 18...

Страница 19: ...AS14100MP CL Page 19 WS1EI Screen Display Information And Programming Instructions...

Страница 20: ...be used to estimate average daily usage PRESS DOWN ARROW FOR 3 SECONDS TO RESENT TO ZERO User 5 Shows current time Setting Time of Day Push NEXT button until time of day screen is displayed Press and...

Страница 21: ...AS14100MP CL Page 21 General Regeneration Error Screens Status...

Страница 22: ...he Injector Injector Screen The injector is the component which creates the vacuum necessary to draw the brine into the water conditioner Clean the injector and the injector screen once a year in orde...

Страница 23: ...Connection In the event of a malfunction the tank overflow connection directs overflow to the drain instead of spilling on the floor where it could cause water damage Complete the following steps to...

Страница 24: ...then move down to fill 10 Allow to fill the brine compartment Check that water is slowly flowing into the brine well by lifting up the brine well cap 11 Allow to time out and note water level in brin...

Страница 25: ...easy access front panel settings Front panel display for time of day volume remaining current flow rate and total volume used Totalizer Four methods to initiate regeneration meter immediate meter dela...

Страница 26: ...ires no switches or cams U S Patent 6 444 127 Spacer Stack Assembly The spacer stack assembly provides the necessary flow passage for water during the different cycles The all plastic spacer stack ass...

Страница 27: ...20mm push on hose elbow Water Meter or Meter Plug The water meter is installed on the outlet side of the control valve The water meter uses a turbine to measure cubic metres of treated water The turb...

Страница 28: ...AS14100MP CL Page 28 SPARE PARTS AND SERVICING INSTRUCTIONS...

Страница 29: ...er Assembly 1 2 V3107 01 WS1 Motor 1 3 V3106 01 WS1 Drive Bracket Spring Clip 1 4 V3408E1 WS1 5 PC Board EI 1 5 V3110 WS1 Drive Gear 12x36 3 6 V3109 WS1 Drive Gear Cover 1 V3002EI WS1EI Drive ASY Not...

Страница 30: ...o Description Quantity 1 V3005 WS1Spacer Stack Assembly 1 2 V3004 Drive Cap ASY 1 3 V3178 WS1 Drive Back Plate 1 4 V3011 WS1 Piston Downflow ASY 1 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1...

Страница 31: ...SSY BLACK V3010 1B WS1 INJECTOR ASSY BROWN V3010 1C WS1 INJECTOR ASSY VIOLET V3010 1D WS1 INJECTOR ASSY RED V3010 1E WS1 INJECTOR ASSY WHITE V3010 1F WS1 INJECTOR ASSY BLUE V3010 1G WS1 INJECTOR ASSY...

Страница 32: ...y Drawing No Order No Description Quantity 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 O ring 019 1 7 V3165 01 WS1 RFC Retainer...

Страница 33: ...gpm for 2 6 lpm V3162 010 WS1 DLFC 1 0 gpm for 3 8 lpm V3162 013 WS1 DLFC 1 3 gpm for 4 9 lpm V3162 017 WS1 DLFC 1 7 gpm for 6 5 lpm V3162 022 WS1 DLFC 2 2 gpm for 8 3 lpm V3162 027 WS1 DLFC 2 7 gpm...

Страница 34: ...standard the illustrated Nut and 5 8 Tube Insert are only supplied as an option Water Meter and meter Plug Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 QC 1 2 V3003 WS1 Meter ASY 1 3 V3...

Страница 35: ...ting Assembly Order No V3007 01 Description WS1 Fitting 1 PVC Solvent 90 ASY Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4...

Страница 36: ...ption Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O ring 215 2 4 V3145 WS1 Bypass 1 Rotor 2 5 V3146 WS1 Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Roto...

Страница 37: ...AS14100MP CL Page 37 10 V3156 O ring 214 2 Flow Diagrams Service and Backwash flow diagram service...

Страница 38: ...AS14100MP CL Page 38 flow diagram backwash Flow Diagram Downflow...

Страница 39: ...AS14100MP CL Page 39 flow diagram downflow brine Flow Diagrams Rinse and Fill...

Страница 40: ...AS14100MP CL Page 40 flow diagram rinse flow diagram fill WS1 Wrench Order No V3193 01...

Страница 41: ...P CL Page 41 Although no tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Service Inst...

Страница 42: ...ht engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap ass...

Страница 43: ...als with an o ring To remove the drive cap assembly use the special plastic wrench or insert a to flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages...

Страница 44: ...acer stack assembly can be pushed in to the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 15 9mm 5 8 to 28 6 mm 1 1 8 in diameter...

Страница 45: ...the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wi...

Страница 46: ...and the rotor seal Replace worn o rings Clean rotor Reinstall rotor When reinstalling the red arrow handles be sure that 1 The handle pointer are lined up with the control valve body arrows and the r...

Страница 47: ...tity 1 V3301 WS1 MICROSWITCH 1 2 V3302 WS1 MOLEX CONNECTOR 1 Not Shown V3303 WS1 MOLEX TERMINAL 3 3 V3304 WS1 SCREWS 4 40 X 5 8 2 4 V3305 WS1 RETAINING RING SS 1 5 V3306 WS1 WASHER ID 0 257 OD 0 640 1...

Страница 48: ...AS14100MP CL Page 48 INJECTOR PERFORMANCE CURVES...

Страница 49: ...AS14100MP CL Page 49...

Страница 50: ...k is completed Problem Cause Solution 1 Hard water at the tap a Low or no salt in the salt storage tank b Capacity setting to low to accommodate water hardness or water usage c Unit did not regenerate...

Страница 51: ...AS14100MP CL Page 51...

Страница 52: ...ressure b Defective injector a Increase water pressure b Replace both injector and injector cap Contact dealer 8 Brine tank overflow a Air leak in brine line to air check b Refill program setting inco...

Страница 53: ...ed motor failure e Check motor and wiring Replace motor if necessary f Drive gear label dirty or damaged missing or broken gear f Replace or clean drive gear g Drive bracket incorrectly aligned to bac...

Страница 54: ...rawing the brine solution from the salt storage tank into the resin tank Fast Rinse Purge A flow of water through the resin bed which propels any remaining brine solution out of the resin tank to the...

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