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AS14100MP-CL 

 

Page 

16

 

 

 

The  ideal  location  for  the unit is above and not more 
than 6.1m (20ft) from the drain. For such installations, 
using  the  appropriate  adaptor  fitting  (supplied), 
connect  20mm  (3/4”)  plastic  tubing  to  the  drain  line 
connection located on the top of the valve. 
 
 
 
 
 
 
 
 
 
 
 
 
If  the  unit  is  located  more  than    6.1m  (20ft) from the 
drain,  use  25mm  tubing  for  runs  up  to    12.0m.  You 
may  elevate  the  line  up  to  1.8m  providing  the  run 
does  not  exceed  4.5m  and  the  water  pressure  at  the 
conditioner  is  not  less than 280kPa (40psi.) You may 
elevate  an  additional  500mm  for  each  additional  
70kPa. (10psi) of water pressure.  
 
When  the  drain  line  is  elevated  and  empties  into  a 
drain  which  is  below  the  level  of  the  control  valve, 
form  a  170mm  (7  inch  )  loop  at  the  drain  end  of  the 
line  so  that  the  bottom  of  the  loop  is  level  with  the 
drain  line  connection.  This  provides  an  adequate 
siphon trap.  
 
If  the  drain  empties  into  an  overhead  sewer  line,  a 
sink-type trap must be used. 
 

Caution  

Never connect the drain line into a drain, 
sewer line or trap. Always allow an air gap 
between the drain line and the wastewater 
to prevent the possibility of sewage being 
back-siphoned into the conditioner. 

 

Important Installation Details 

 
The control valve, fittings and/or bypass are designed 
to  accommodate  minor  plumbing  misalignments  but 
are  not  designed  to  support  the  weight of the system 
or the plumbing. 
 
Do no use Vaseline, oils, other hydrocarbon lubricants 
or  spray  silicone  anywhere.    A  silicone  lubricant  may 
be used on black o-rings but is not necessary.  

Avoid 

any  type  of  lubricants,  including  silicone,  on  the 
clear lip seals. 

 
The  nuts  and  caps  are  designed  to  be  unscrewed  or 
tightened  by  hand  or  with  the  special  plastic  wrench.   
Do not use a pipe wrench to tighten or loosen nuts or 
caps.  Do not place a screwdriver in the slots on caps 
and/or tap with a hammer. 
 
Do  not  use  pipe  dope  or  other  sealant  on  threads.  
Use  teflon  tape  on  threaded  inlet,  outlet  and  drain 
fittings.Teflon  tape  is  not  necessary  on  the  nut 
connection or caps because of o-ring seals. 
 

After completing any valve maintenance involving 
the  drive  assembly  of  the  drive  camp  assembly 
and  pistons,  press  and  hold  NEXT  and  REGEN 
buttons  for  3  seconds  or  unplug  power  source 
jack  from  the  printed  circuit  board  (black  wire) 
and  plug  back  in

.    This  resets  the  electronics  and 

establishes  the  service  piston  position.    The  display 
should  flash  all  wording,  then  flash  the  software 
version  and  then  reset  the  valve  to  the  service 
position. 
 
All plumbing should be done in accordance with local 
plumbing  codes.  The  pipe  size  for  the  drain  line 
should be a minimum of 20mm.  
   
Solder  joints  near  the  drain  must  be  done  prior  to 
connecting the drain line flow control fitting.  Leave at 
least 150mm (6”) between the drain line control fitting 
and  solder  joints  when  soldering  pipes  that  are 
connected  on  the  drain  line  control  fitting.    Failure  to 
do  this  could  cause  interior  damage  to  the  drain  line 
flow control fitting. 
 
When assembling the installation fitting package (inlet 
and outlet), connect the fitting to the plumbing system 
first  and  then  attach  the  nut,  split  ring  and  o-ring.  
Heat from soldering or solvent cements may damage 
the  nut,  split  ring  and  o-ring.   Solder joints should be 
cool  and  solvent  cements  should  be  set  before 
installing  the  nut,  split  ring  or  o-ring.    Avoid  getting 
primer and solvent cement on any part of the o-rings, 
bypass valve or control valve. 
 
Position  the  softener  within  1  ½  metres  of  a  10  amp 
GPO.    The  transformer  is  connected  into  the  plug 
socket on the back of the valve control panel.  Do not 

 

 

 

Figure 5 - Air Gap Installation 

Not In Bypass    In Bypass 

Содержание AS14100MP-CL

Страница 1: ...ERATING INSTRUCTIONS Model AS14100MP CL Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commerci...

Страница 2: ...tem Operating Pressure 330 690 kPa Temperature 4 o x 43 o C Electrical 240V 16VAC 50Hz 3 watts maximum Control Valve Series WS1 E1 with bypass valve and installation fittings WARNING A pressure reduct...

Страница 3: ...AS14100MP CL Page 3...

Страница 4: ...3 taking care not to raise the distributor pipe NEVER shorten the length of the distributor pipe STEP 6 Unpack control valve check that tank O ring is in place Fit the top strainer into the bottom of...

Страница 5: ...ipped unassembled and it is necessary to assemble the Strainer into the Valve by Matching Up the Locating Lugs and Twisting To Lock prior to the loading of the resin and screwing on the valve to the t...

Страница 6: ...ompleted 7 When used as above the tablets change the colour from green to red at a hardness of approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more acc...

Страница 7: ...46 5 150 Note The program for M 3 input will only accept the inputting of a whole or half a number e g If the calculated throughput is say 9 75m 3 then what can be programmed in is 9 5 or 10 0 However...

Страница 8: ...T to go to Step 3I Step 3I Use or buttons to Set to OFF Press NEXT to go to Step 4I Step 4I Use or buttons to set the time of regen hour Press NEXT to go to Step 5I If the factory default of 2am is to...

Страница 9: ...le and will recommence electrically in that cycle when power is restored In long power outages it is advisable to check that the system is not in a regeneration cycle that could be discharging water t...

Страница 10: ...AS14100MP CL Page 10 MODEL AS14100MP WATER SOFTENER WITH CONTROL VALVE SERIES MODEL WS1EI...

Страница 11: ...NPS Drain Line 3 4 20mm Hose Tail Brine Line 3 8 OD Poly Tube Mounting Base 2 12 8 NPSM Height from Top of Tank 7 3 8 187mm Weight 4 5lbs 2kg Distributor Pilot 12mm Above Tank Top ELECTRICAL SPECIFIC...

Страница 12: ...Regeneration 20 Automatic Regeneration Manual Regeneration Care of Your Water Conditioner 20 General Cleaning the Injector Injector Screen Maintaining the Drain Line Brine Line and Brine Tank Overflo...

Страница 13: ...one moving part a rotating turbine that measures water usage Time and Capacity Display During normal conditioning operation the correct time of day and capacity can be accessed on the display The capa...

Страница 14: ...nflow brining and slow rinse downflow fast rinse and refill of the brine tank Optional second backwash available System operation cannot get out of phase or sequence The control always returns to a fi...

Страница 15: ...ows etc is a reasonable distance to prevent hot water damage A positive way to prevent hot water from flowing from a heat source to the conditioner is to install a check valve in the soft water piping...

Страница 16: ...Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in the slots on caps and or tap with a hammer Do not use pipe dope or other sealant on threads Use teflon tape on...

Страница 17: ...dy and rotors are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use...

Страница 18: ...AS14100MP CL Page 18...

Страница 19: ...AS14100MP CL Page 19 WS1EI Screen Display Information And Programming Instructions...

Страница 20: ...be used to estimate average daily usage PRESS DOWN ARROW FOR 3 SECONDS TO RESENT TO ZERO User 5 Shows current time Setting Time of Day Push NEXT button until time of day screen is displayed Press and...

Страница 21: ...AS14100MP CL Page 21 General Regeneration Error Screens Status...

Страница 22: ...he Injector Injector Screen The injector is the component which creates the vacuum necessary to draw the brine into the water conditioner Clean the injector and the injector screen once a year in orde...

Страница 23: ...Connection In the event of a malfunction the tank overflow connection directs overflow to the drain instead of spilling on the floor where it could cause water damage Complete the following steps to...

Страница 24: ...then move down to fill 10 Allow to fill the brine compartment Check that water is slowly flowing into the brine well by lifting up the brine well cap 11 Allow to time out and note water level in brin...

Страница 25: ...easy access front panel settings Front panel display for time of day volume remaining current flow rate and total volume used Totalizer Four methods to initiate regeneration meter immediate meter dela...

Страница 26: ...ires no switches or cams U S Patent 6 444 127 Spacer Stack Assembly The spacer stack assembly provides the necessary flow passage for water during the different cycles The all plastic spacer stack ass...

Страница 27: ...20mm push on hose elbow Water Meter or Meter Plug The water meter is installed on the outlet side of the control valve The water meter uses a turbine to measure cubic metres of treated water The turb...

Страница 28: ...AS14100MP CL Page 28 SPARE PARTS AND SERVICING INSTRUCTIONS...

Страница 29: ...er Assembly 1 2 V3107 01 WS1 Motor 1 3 V3106 01 WS1 Drive Bracket Spring Clip 1 4 V3408E1 WS1 5 PC Board EI 1 5 V3110 WS1 Drive Gear 12x36 3 6 V3109 WS1 Drive Gear Cover 1 V3002EI WS1EI Drive ASY Not...

Страница 30: ...o Description Quantity 1 V3005 WS1Spacer Stack Assembly 1 2 V3004 Drive Cap ASY 1 3 V3178 WS1 Drive Back Plate 1 4 V3011 WS1 Piston Downflow ASY 1 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1...

Страница 31: ...SSY BLACK V3010 1B WS1 INJECTOR ASSY BROWN V3010 1C WS1 INJECTOR ASSY VIOLET V3010 1D WS1 INJECTOR ASSY RED V3010 1E WS1 INJECTOR ASSY WHITE V3010 1F WS1 INJECTOR ASSY BLUE V3010 1G WS1 INJECTOR ASSY...

Страница 32: ...y Drawing No Order No Description Quantity 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 O ring 019 1 7 V3165 01 WS1 RFC Retainer...

Страница 33: ...gpm for 2 6 lpm V3162 010 WS1 DLFC 1 0 gpm for 3 8 lpm V3162 013 WS1 DLFC 1 3 gpm for 4 9 lpm V3162 017 WS1 DLFC 1 7 gpm for 6 5 lpm V3162 022 WS1 DLFC 2 2 gpm for 8 3 lpm V3162 027 WS1 DLFC 2 7 gpm...

Страница 34: ...standard the illustrated Nut and 5 8 Tube Insert are only supplied as an option Water Meter and meter Plug Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 QC 1 2 V3003 WS1 Meter ASY 1 3 V3...

Страница 35: ...ting Assembly Order No V3007 01 Description WS1 Fitting 1 PVC Solvent 90 ASY Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4...

Страница 36: ...ption Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O ring 215 2 4 V3145 WS1 Bypass 1 Rotor 2 5 V3146 WS1 Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Roto...

Страница 37: ...AS14100MP CL Page 37 10 V3156 O ring 214 2 Flow Diagrams Service and Backwash flow diagram service...

Страница 38: ...AS14100MP CL Page 38 flow diagram backwash Flow Diagram Downflow...

Страница 39: ...AS14100MP CL Page 39 flow diagram downflow brine Flow Diagrams Rinse and Fill...

Страница 40: ...AS14100MP CL Page 40 flow diagram rinse flow diagram fill WS1 Wrench Order No V3193 01...

Страница 41: ...P CL Page 41 Although no tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Service Inst...

Страница 42: ...ht engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap ass...

Страница 43: ...als with an o ring To remove the drive cap assembly use the special plastic wrench or insert a to flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages...

Страница 44: ...acer stack assembly can be pushed in to the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 15 9mm 5 8 to 28 6 mm 1 1 8 in diameter...

Страница 45: ...the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wi...

Страница 46: ...and the rotor seal Replace worn o rings Clean rotor Reinstall rotor When reinstalling the red arrow handles be sure that 1 The handle pointer are lined up with the control valve body arrows and the r...

Страница 47: ...tity 1 V3301 WS1 MICROSWITCH 1 2 V3302 WS1 MOLEX CONNECTOR 1 Not Shown V3303 WS1 MOLEX TERMINAL 3 3 V3304 WS1 SCREWS 4 40 X 5 8 2 4 V3305 WS1 RETAINING RING SS 1 5 V3306 WS1 WASHER ID 0 257 OD 0 640 1...

Страница 48: ...AS14100MP CL Page 48 INJECTOR PERFORMANCE CURVES...

Страница 49: ...AS14100MP CL Page 49...

Страница 50: ...k is completed Problem Cause Solution 1 Hard water at the tap a Low or no salt in the salt storage tank b Capacity setting to low to accommodate water hardness or water usage c Unit did not regenerate...

Страница 51: ...AS14100MP CL Page 51...

Страница 52: ...ressure b Defective injector a Increase water pressure b Replace both injector and injector cap Contact dealer 8 Brine tank overflow a Air leak in brine line to air check b Refill program setting inco...

Страница 53: ...ed motor failure e Check motor and wiring Replace motor if necessary f Drive gear label dirty or damaged missing or broken gear f Replace or clean drive gear g Drive bracket incorrectly aligned to bac...

Страница 54: ...rawing the brine solution from the salt storage tank into the resin tank Fast Rinse Purge A flow of water through the resin bed which propels any remaining brine solution out of the resin tank to the...

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