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AS14100MP-CL 

 

Page 

22

 

 

 

 
 
 

Water Conditioner Regeneration 

 
Your water conditioner regenerates for one of two 
reasons: 

 

The control determines that the conditioner has 

reached the throughput setting volume capacity. 

 

The REGEN button was pressed. 

 
 

Automatic Regeneration 

 
The  control  makes  regeneration  decisions  based  on 
the  amount  of  water  that  has  flowed  through  the 
conditioner and the programmed throughput figure.  
 
The  factory  setting  for  Time  of  Regeneration  is  2:00 
AM.  You  can  change  this  time.  Refer  to  the 

Customer/Installer 

Programming 

Instructions 

section in this manual for additional information. 
 

 

Manual Regeneration 

 
To  force  the  control  to  perform  a  regeneration, press 
the REGEN push button. This button is located on the 
front  of  the  control.  When  you  press  the  REGEN 
button, the control performs a full regeneration of the 
conditioner.  You  can  use  this  feature  if  you  need  a 
large  amount  of  conditioned  water  but  the  capacity 
remaining is low. 
 

Note: 

If  you  press  this  button  once  and  release 

immediately.    The  regeneration  will  occur  at  the 
delayed  time  setting  i.e.  2am.    If  an  immediate 
regeneration  is  required  then  hold  in  the  button  for  3 
seconds. 
 

Care of Your Water Conditioner 

 

General 

 
Check the salt level in the salt storage tank regularly. 
Always maintain the salt level above the water level 
for a consistent salt dosage and proper water 
conditioner operation. Don't allow the conditioner to 
run out of salt before refilling. When refilled, the salt 
storage tank contains enough salt to support 
numerous resin bed regenerations. It is recommended 
to utilise a high grade water softener salt like IBC 
premium grade. Do not use a fine grade of salt. Have 
the salt storage tank serviced once a year to remove 
accumulated sediment that may impede brine draw. 
 

Cleaning the Injector/Injector Screen 

 

The injector is the component, which creates the 
vacuum necessary to draw the brine into the water 
conditioner. Clean the injector and the injector screen 
once a year in order to maintain proper water 
conditioning. Some locations may require more 
frequent injector and screen servicing. 
 
Complete the following steps to clean the injector and 
the injector screen: 
 
1.  Unplug the wall mount transformer. 
 
2.  Shut off the water supply or put the bypass valve 

into the bypass position. 

 
3.  Depressurise the pipework by opening a  tap in 

the service line. 

 
4.  Unscrew the injector cap (large top slotted cap) 

and lift off. Loosen cap with special plastic wrench 
or pliers if necessary. Attached to the injector cap 
is a screen. Remove the screen and clean if 
fouled. 

 

 

The injector can be pried out with a small 

screwdriver. The injector consists of a throat and 
nozzle. Chemically clean the injector with 
vinegar. The holes can be blown out with air. 
Both pieces have small diameter holes that 
control the flow rates of water to insure that the 
proper concentration of regenerant is used. 
Sharp objects, which can score the plastic, 
should not be used to clean the injector. Scoring 
the injector or increasing the diameter of the hole 
could change the operating parameters of the 
injector. Push the injector firmly in place, replace 
the screen and hand tighten the injector cap. 

 
5.  Close off the tap in service line and reposition 

bypass valve back into service position. 

 
 

Maintaining the Drain Line 

 
The drain line discharges and brine during the 
regeneration cycle. Typically, the line drains into a 
sewer connection. The installer should plumb the 
drain line according to local codes, leaving a one or 
two inch air gap between the end of the drain line and 
the drain opening. 
 
Be sure that the drain line remains unrestricted so the 
regeneration water and brine can flow freely to the 
drain. Do not set objects on the drain line that could 
crimp the line and restrict flow. 
 
 
 
 
 
 
 

 

Содержание AS14100MP-CL

Страница 1: ...ERATING INSTRUCTIONS Model AS14100MP CL Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commerci...

Страница 2: ...tem Operating Pressure 330 690 kPa Temperature 4 o x 43 o C Electrical 240V 16VAC 50Hz 3 watts maximum Control Valve Series WS1 E1 with bypass valve and installation fittings WARNING A pressure reduct...

Страница 3: ...AS14100MP CL Page 3...

Страница 4: ...3 taking care not to raise the distributor pipe NEVER shorten the length of the distributor pipe STEP 6 Unpack control valve check that tank O ring is in place Fit the top strainer into the bottom of...

Страница 5: ...ipped unassembled and it is necessary to assemble the Strainer into the Valve by Matching Up the Locating Lugs and Twisting To Lock prior to the loading of the resin and screwing on the valve to the t...

Страница 6: ...ompleted 7 When used as above the tablets change the colour from green to red at a hardness of approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more acc...

Страница 7: ...46 5 150 Note The program for M 3 input will only accept the inputting of a whole or half a number e g If the calculated throughput is say 9 75m 3 then what can be programmed in is 9 5 or 10 0 However...

Страница 8: ...T to go to Step 3I Step 3I Use or buttons to Set to OFF Press NEXT to go to Step 4I Step 4I Use or buttons to set the time of regen hour Press NEXT to go to Step 5I If the factory default of 2am is to...

Страница 9: ...le and will recommence electrically in that cycle when power is restored In long power outages it is advisable to check that the system is not in a regeneration cycle that could be discharging water t...

Страница 10: ...AS14100MP CL Page 10 MODEL AS14100MP WATER SOFTENER WITH CONTROL VALVE SERIES MODEL WS1EI...

Страница 11: ...NPS Drain Line 3 4 20mm Hose Tail Brine Line 3 8 OD Poly Tube Mounting Base 2 12 8 NPSM Height from Top of Tank 7 3 8 187mm Weight 4 5lbs 2kg Distributor Pilot 12mm Above Tank Top ELECTRICAL SPECIFIC...

Страница 12: ...Regeneration 20 Automatic Regeneration Manual Regeneration Care of Your Water Conditioner 20 General Cleaning the Injector Injector Screen Maintaining the Drain Line Brine Line and Brine Tank Overflo...

Страница 13: ...one moving part a rotating turbine that measures water usage Time and Capacity Display During normal conditioning operation the correct time of day and capacity can be accessed on the display The capa...

Страница 14: ...nflow brining and slow rinse downflow fast rinse and refill of the brine tank Optional second backwash available System operation cannot get out of phase or sequence The control always returns to a fi...

Страница 15: ...ows etc is a reasonable distance to prevent hot water damage A positive way to prevent hot water from flowing from a heat source to the conditioner is to install a check valve in the soft water piping...

Страница 16: ...Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in the slots on caps and or tap with a hammer Do not use pipe dope or other sealant on threads Use teflon tape on...

Страница 17: ...dy and rotors are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use...

Страница 18: ...AS14100MP CL Page 18...

Страница 19: ...AS14100MP CL Page 19 WS1EI Screen Display Information And Programming Instructions...

Страница 20: ...be used to estimate average daily usage PRESS DOWN ARROW FOR 3 SECONDS TO RESENT TO ZERO User 5 Shows current time Setting Time of Day Push NEXT button until time of day screen is displayed Press and...

Страница 21: ...AS14100MP CL Page 21 General Regeneration Error Screens Status...

Страница 22: ...he Injector Injector Screen The injector is the component which creates the vacuum necessary to draw the brine into the water conditioner Clean the injector and the injector screen once a year in orde...

Страница 23: ...Connection In the event of a malfunction the tank overflow connection directs overflow to the drain instead of spilling on the floor where it could cause water damage Complete the following steps to...

Страница 24: ...then move down to fill 10 Allow to fill the brine compartment Check that water is slowly flowing into the brine well by lifting up the brine well cap 11 Allow to time out and note water level in brin...

Страница 25: ...easy access front panel settings Front panel display for time of day volume remaining current flow rate and total volume used Totalizer Four methods to initiate regeneration meter immediate meter dela...

Страница 26: ...ires no switches or cams U S Patent 6 444 127 Spacer Stack Assembly The spacer stack assembly provides the necessary flow passage for water during the different cycles The all plastic spacer stack ass...

Страница 27: ...20mm push on hose elbow Water Meter or Meter Plug The water meter is installed on the outlet side of the control valve The water meter uses a turbine to measure cubic metres of treated water The turb...

Страница 28: ...AS14100MP CL Page 28 SPARE PARTS AND SERVICING INSTRUCTIONS...

Страница 29: ...er Assembly 1 2 V3107 01 WS1 Motor 1 3 V3106 01 WS1 Drive Bracket Spring Clip 1 4 V3408E1 WS1 5 PC Board EI 1 5 V3110 WS1 Drive Gear 12x36 3 6 V3109 WS1 Drive Gear Cover 1 V3002EI WS1EI Drive ASY Not...

Страница 30: ...o Description Quantity 1 V3005 WS1Spacer Stack Assembly 1 2 V3004 Drive Cap ASY 1 3 V3178 WS1 Drive Back Plate 1 4 V3011 WS1 Piston Downflow ASY 1 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1...

Страница 31: ...SSY BLACK V3010 1B WS1 INJECTOR ASSY BROWN V3010 1C WS1 INJECTOR ASSY VIOLET V3010 1D WS1 INJECTOR ASSY RED V3010 1E WS1 INJECTOR ASSY WHITE V3010 1F WS1 INJECTOR ASSY BLUE V3010 1G WS1 INJECTOR ASSY...

Страница 32: ...y Drawing No Order No Description Quantity 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 O ring 019 1 7 V3165 01 WS1 RFC Retainer...

Страница 33: ...gpm for 2 6 lpm V3162 010 WS1 DLFC 1 0 gpm for 3 8 lpm V3162 013 WS1 DLFC 1 3 gpm for 4 9 lpm V3162 017 WS1 DLFC 1 7 gpm for 6 5 lpm V3162 022 WS1 DLFC 2 2 gpm for 8 3 lpm V3162 027 WS1 DLFC 2 7 gpm...

Страница 34: ...standard the illustrated Nut and 5 8 Tube Insert are only supplied as an option Water Meter and meter Plug Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 QC 1 2 V3003 WS1 Meter ASY 1 3 V3...

Страница 35: ...ting Assembly Order No V3007 01 Description WS1 Fitting 1 PVC Solvent 90 ASY Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4...

Страница 36: ...ption Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O ring 215 2 4 V3145 WS1 Bypass 1 Rotor 2 5 V3146 WS1 Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Roto...

Страница 37: ...AS14100MP CL Page 37 10 V3156 O ring 214 2 Flow Diagrams Service and Backwash flow diagram service...

Страница 38: ...AS14100MP CL Page 38 flow diagram backwash Flow Diagram Downflow...

Страница 39: ...AS14100MP CL Page 39 flow diagram downflow brine Flow Diagrams Rinse and Fill...

Страница 40: ...AS14100MP CL Page 40 flow diagram rinse flow diagram fill WS1 Wrench Order No V3193 01...

Страница 41: ...P CL Page 41 Although no tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Service Inst...

Страница 42: ...ht engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap ass...

Страница 43: ...als with an o ring To remove the drive cap assembly use the special plastic wrench or insert a to flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages...

Страница 44: ...acer stack assembly can be pushed in to the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 15 9mm 5 8 to 28 6 mm 1 1 8 in diameter...

Страница 45: ...the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wi...

Страница 46: ...and the rotor seal Replace worn o rings Clean rotor Reinstall rotor When reinstalling the red arrow handles be sure that 1 The handle pointer are lined up with the control valve body arrows and the r...

Страница 47: ...tity 1 V3301 WS1 MICROSWITCH 1 2 V3302 WS1 MOLEX CONNECTOR 1 Not Shown V3303 WS1 MOLEX TERMINAL 3 3 V3304 WS1 SCREWS 4 40 X 5 8 2 4 V3305 WS1 RETAINING RING SS 1 5 V3306 WS1 WASHER ID 0 257 OD 0 640 1...

Страница 48: ...AS14100MP CL Page 48 INJECTOR PERFORMANCE CURVES...

Страница 49: ...AS14100MP CL Page 49...

Страница 50: ...k is completed Problem Cause Solution 1 Hard water at the tap a Low or no salt in the salt storage tank b Capacity setting to low to accommodate water hardness or water usage c Unit did not regenerate...

Страница 51: ...AS14100MP CL Page 51...

Страница 52: ...ressure b Defective injector a Increase water pressure b Replace both injector and injector cap Contact dealer 8 Brine tank overflow a Air leak in brine line to air check b Refill program setting inco...

Страница 53: ...ed motor failure e Check motor and wiring Replace motor if necessary f Drive gear label dirty or damaged missing or broken gear f Replace or clean drive gear g Drive bracket incorrectly aligned to bac...

Страница 54: ...rawing the brine solution from the salt storage tank into the resin tank Fast Rinse Purge A flow of water through the resin bed which propels any remaining brine solution out of the resin tank to the...

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