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MAN-072 

16                                                                     

  

3.2- 

CARBURETTOR  SETTING 

 
 
 
 
 
 
 
 
                                                                                                                                                

1 T.O.

                                                                                                                              

RICH 

                    

LEAN

 

                                                                                                                     

 

                                                                                                                                                            

¼

  T.O.                   

¾

  T.O. 

 

 

    

 

                                                                                                                                                                                 

½

  T.O.

                   

        

 

*

 T.O. = TURNS OPEN 

   Generally the correct settng of the carburettor screws is the following : 

ƒ

 

L (close the screw completely and then open): 2 and 05'  T.O. 

ƒ

 

H (close the screw completely and then open): 50'  T.O.  

According  to  various  factors  as  altitude  and  environmental  temperature,  it  might  be  necessary  to  adjust  the 
carburettor settings to optimize the engine performance. 

 

         ATTENTION : 

-   Never lean excessively the mixture, the engine may overheat and seize up 

-

 

Never  force  the  screws  H  and    L  completely.  This  may  damage  the  screws  housing  and  make  the 

carburetor unusable. 

-

 

The carburettor setting must be made on warm engine.

 

 

(H) 

Torque the screw completely 

and open at: 

50' T.O. 

 

(L) 

Torque the screw completely and open 

approx. at  2 and 05'   T.O. 

 

(I) 

Turn the screw till to the 

contact with throttle lever and 

screw futher of  1 ½  T.O. 

 

 

 

 

 

 

 

Start the engine and warm it. If the if RPM is 

too  high,  set  the  screw  l  counterclockwise, 

untill the clutch is disengaged. 

 

 

 

 

 

If RPM  

decreases 

 

 

 

Unscrew 

counterclockwise 

untill  max  RPM  is  reached. 

Unscrew  just  enough  wich 

allows to reach the idle. 

(L) 

Counterclockwise setting 

 

 

If RPM 

increases 

Continue ad avvitare in senso 

orario    fintanto  che  non  si 

raggiunge  il  massimo  regime 

possibile. Svitare di quel tanto 

che  permetta  un  minimo 

tendente al ricco. 

 

 

 

 

 

 

 

Engine is  now  idling,  turns  at  max  gettable 

RPM and will be tending on rich. 

 

 

 

 

 

 

 

 

 

Adjust  counterclockwise  L  screw  until  to 

2.000 ÷ 2.500 rpm is reached.  

 

 

 

 

 

 

 

 

 

Check again L screw for an optimal setting    

 

 

 

 

 

 

 

 

The H screw setting can be only in working. 

Set  H  screw  to  achieve  the  besT  possible 

RPM  on  straight.  Set  clockwise  to  increase 

RPM and counterclockwise to reduce RPM. 

 

 

 

 

 

 

 

Set L screw on rich of 1/8 ÷ 

¼ T.O.  

Bad 

acceleration 

Go back to the idle and check acceleration 

for a quick response and smooth pick-up. 

Good 

acceleration 

The engine is ready 

 

 
 
 
 

SCREW ( I )

  

OF MINIMUM 

SETTING

 

SCREW ( L ) LOW SPEED MIXTURE 

SCREW ( H ) HIGH SPEED MIXTURE

 

 MMMIXTURESCREW 
 

Содержание ReedJet AUS 100cc-TaG

Страница 1: ...MAN 033 REEDJET AUS 100cc TaG 01 11 04 INSTALLATION MANUAL...

Страница 2: ...of steel alloy hardened and tempered as is the connecting rod which runs on roller bearings The ignition includes a 2 pole stator rotor an H T coil a starter relay and complete wiring harness The spa...

Страница 3: ...ional RPM limits the motor not included RPM Limiter Max RPM 1 15 000 RPM CONTENT OF THE ENGINE PACKAGE EXHAUST GRUOP Quantity x Exhaust muffler spring 2 x Exhaust manifold no restricted restricted 19m...

Страница 4: ...MAN 072 3 ACCESSORIES EXHAUST GROUP COPERCHIO FRIZIONE INLET SILENCER FILTER TILLOTSON CARBURETTOR SPARKPLUG KIT CLUTCH COVER H T COIL PUSH BUTTONS BRACKET WIRING HARNESS BATTERY SUPPORT KIT...

Страница 5: ...2 digits numbers AU and 2 other digits numbers there can be exceptions in some special cases Other numbers stamped on the crankcase or other surfaces of the motor refer to various manufacturing proce...

Страница 6: ...it is at care of the assembler to follow these instructions The final customer in this case can skip this section and can start reading from section 4 Whenever the engine or a component is disassemble...

Страница 7: ...E THAT THE EXHAUST GASKET IS IN SEAT AND INSTALL THE EXHAUST MANIFOLD SEE FIG 1 INSERT THE 2 ELASTIC WASHERS 8mm SUGGESTION PUT THE ENGINE IN HORIZONTAL POSITION AND PLACE THE WASHERS IN THEIR SEAT HE...

Страница 8: ...4 8 mm Torx T20 INSTALL THE SUPPORT BRACKET AND THE TWO SCREWS SCREWDRIVER 4 8 mm Torx T20 SEE FIG 7 INSTALL THE INTAKE SILENCER SUPPORT 2x SCREWS M5x10 ALLEN WRENCH 3 mm SEE FIG 8 POSITIONING CARBUR...

Страница 9: ...THE CHASSIS CONNECT THE FUEL FEED HOSE TO THE INLET FITTING ON THE CARBURETTOR CAP SEE FIG 10 2 4 PREPARATION AND INSTALLATON OF THE ENGINE MOUNT NOTE ALL THE DIMENSIONS IN MILLIMETERS DRILL 4 HOLES D...

Страница 10: ...IN IS INSTALLED AND PROPERLY ALIGNED CHECK THE ALIGNMENT OF THE ENGINE SPROCKET AND THE AXLE SPROCKET WITH A STRAIGHT EDGE SEE FIG 12 INSTALL THE CHAIN PITCH 7 775 SEE FIG 13 MOVE THE ENGINE ON THE RA...

Страница 11: ...THE H T COIL SEE FIG 16 TIGHTEN THE 3 SCREW AT 8 10 Nm ATTENTION ALWAYS MAKE SURE THAT THE GROUND CABLE ALWAYS CONNECTS THE COIL WITH THE ENGINE AN INADEQUATE GROUNDING COULD DAMAGE THE IGNITION BEYON...

Страница 12: ...MALE KEY 5mm PLACE THE BATTERY SUPPORT THE PUSH BUTTONS BRACKET BETWEEN THE CLAMP AND THE BATTERY SUPPORT SEE FIG 19 THEN TIGHTEN THE COMPONENTS WITH A 10mm SOCKET WRENCH AFTER TIGHTENING THE BATTERY...

Страница 13: ...FIG 22 NOTE THE 2 START BUTTON FASTONS CAN BE INVERTED THIS DOES NOT CAUSE WORKING PROBLEMS CONNECT THE BATTERY CABLES TO THE FASTONS AND TIGHTEN THE STRAP ON THE CABLES SEE FIG 23 CONNECT THE STARTE...

Страница 14: ...P CABLE TO THE FEMALE FASTON CONNECTOR OF THE INGNITION SEE FIG 28 CONNECT THE FEMALE FASTON OF THE INGNITION CABLE ON THE H T MALE FASTON SEE FIG 29 SCREW THE SPARK PLUG CAP ON THE COIL HIGH VOLTAGE...

Страница 15: ...X THE INLET SILENCER WITH THE DEDICATED CLAMP ON THE CHASSIS TUBE SEE FIG 32 33 2 9 ASSEMBLY OF THE EXHAUST SYSTEM NOTE SEE SECTION 3 8 FOR THE WARNINGS ON EXHAUST SYSTEM ASSEMBLY THE EXHAUST SILENCER...

Страница 16: ...ded oils WLADOIL RACING K2T SHELL ADVANCE RACING M ELF HTX 909 ERG K KART FORMULA Once the tank has been filled make sure that the fuel flows to the carburettor before starting the engine Avoid pump f...

Страница 17: ...O Start the engine and warm it If the if RPM is too high set the screw l counterclockwise untill the clutch is disengaged If RPM decreases Unscrew counterclockwise untill max RPM is reached Unscrew j...

Страница 18: ...ng time but to alternate it 4 Increase the speed driving some laps for about 5 minutes with acceleretor fully opened on circuit twisty parts and enrich the carburation at half straight cover with the...

Страница 19: ...test or race and replace it if necessary A bad alignment of the engine sprocket with the axle sprocket or chain grease lack can irreparably damage the sprocket When it is necessary to check the clutch...

Страница 20: ...3 Remove the retainer nut 1 nut M10 Ring wrench 17 mm 4 Remove the external washer the complete drum with roller cage the internal washer 5 With the starter wheel locking tool in place remove the 20x1...

Страница 21: ...ng tool in place tighten the drum retainer nut nut M10 Starter wheel locking tool S 884 Ring wrench 17 mm torque at 30 40 Nm 7 Reassemble the clutch cover 3 screws TCEI M6 Allen wrench 5mm T type torq...

Страница 22: ...re attaching a correspondence list among several brands according to the thermal degree which represents the capacity of the spark plug to dissipate the inside heat The colour of the various parts of...

Страница 23: ...it is exceed In case the user wishes to optimize the sprocket ratio on the track in order to achieve the best possible performance and without overloading the engine follow the under shown recommendat...

Страница 24: ...R SUPPORT See Fig 1 5mm ALLEN WRENCH T TYPE REMOVE THE ADDITIONAL STARTER SUPPORT 3 SCREWS M6X25 See Fig 2 5mm ALLEN WRENCH T TYPE REMOVE THE STARTER SUPPORT 4 SCREWS M6x35 See Fig 3 5mm ALLEN WRENCH...

Страница 25: ...MAN 072 25 OPENING THE STARTER MOTOR UNSCREW THE M4 SCREW FIXING THE INPUT CABLE See Fig 6 SCREWDRIVER UNSCREW THE 3 M5 C SCREWS See Fig 7 SCREWDRIVER Fig 1 Fig 6 Fig 7...

Страница 26: ...ROTOR FROM THE STARTER MOTOR HEAD see Fig 9 ATTENTION WHEN EXTRACTING THE ROTOR THE BRUSHES MAY SPRING OUT FROM THEIR SEATS REPLACING THE BRUSH A UNSCREW THE 2 SCREWS M4 D RETAINING THE PLATE E see Fi...

Страница 27: ...SPRINGS REMOVE THE BRUSH MAKING PRESSURE ON THE TIN PLATE TERMINAL EXTERNALLY see Fig 13 INSTALL NEW BRUSH TERMINAL See Fig 14 PLACE THE LITTLE RUBBER CAP ON THE TERMINAL REINSTALL THE PLATE AND FIX I...

Страница 28: ...SH IN PLACE BY PRESSING TOWARDS THE OUTER AND CLAMP IT WITH AN IRON WIRE BENT AS A HOOK REPEAT THE SAME PROCEDURE TO INSTALL THE BRUSH B See Fig 17 INSTALL THE ROTOR BETWEEN THE BRUSHES AND CHECK THAT...

Страница 29: ...ES FREELY CONNECT THE INPUT WIRING TO THE STARTER WITH THE SCREW M4 see Fig 22 SCREWDRIVER ASSEMBLING THE STARTER PLACE THE STARTER IN SEAT see Fig 23 PUT SOME OIL ON THE O RING TO EASE INSTALLATION N...

Страница 30: ...s and charge Cables and connectors Check status and restore the connections Grounding engine Check status and restore the connections Battery support bracket and clamps Check torques After each use Ba...

Страница 31: ...gine starts but turns off after a short time Bad harness connections Check connectors Bad carburettor setting screw I Check carburettor retting see sect 5 The starter turns also after releasing the st...

Страница 32: ...k Plug Hex 20 8 20 26 M8x1 25 5 Head and Cylinder Nuts Hex 13 18 22 M8x1 25 2 Exhaust manifold Stud Nuts Hex 13 18 22 M6x1 4 Reed Group Screws Allen 5 8 10 M5x0 8 3 Coil Attack Screws Allen 4 5 6 M5x0...

Страница 33: ...MAN 072 36 1 Start Stop button 2 Battery 3 Ignition adapter 4 Starter 5 H T Coil 6 Ignition 3 21 WIRING DIAGRAM...

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