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Page 23

7. Electrical Connection

Danger, Hazardous Voltage:

All work related to electrical instal-

lation to be performed by authorized personnel only (electricians

or professionals with e quivalent training). Th e customer is

responsible for checking qualifications.

Danger, Hazardous Voltage:

Do not p lug the steam humidifier

into the power grid until after all installation work has been com-

pleted.

Warning:

The electronic comp onents of the humidifier co ntrol

are very sensitive to electrostatic discharges. In order to protect

these components during any type of installation, steps must be

taken to guard against dama ge from electrost atic discharge

(ESD protection).

Warning:

For electrical installation, note the following:

•

Disconnect power supply before installation and protect

against restart.

•

Verify the absence of electric current.

•

Make sure the unit is switched off before installing or

removing the display plate or basic PCB.

•

Professionally lay electrical connector cable.

•

Install the electrical connections according to the wiring

diagram.

•

For units with rated power over 33 kW, only a perma-

nent connection to a permanent wire is allowable (Ger-

man Association for Electrical, Electronic & Information

Technologies [VDE] Standard 0700 Section 98).

•

Verify that all terminals have been tightened.

7.1 Electrical Installation

Fuses must have a contact gap of at least 3mm per

pole.

Install a separate main connection for each steam cylin-

der, complete with main contactor, main switch, etc.

Connect potential equalization to the outer ground bolt.

Observe the German Association for Electrical, Elec-

tronic & Information Technologies [VDE] Standard 0100

when selecting a connection cross section.

Install main power supplies as follows:

Содержание MiniSteam MS 10

Страница 1: ...Electrode Steam Humidifier MiniSteam MS ENU MS EN Manual...

Страница 2: ...be repro grammed to fit the sp ecial requirements of a p articular area In addition it is possible to install a plastic star in the cylinder in order to increase the life span of the electrodes or to...

Страница 3: ...team Humidifier Operating Environment 15 5 1 1 Fitting measures 16 5 2 Unit Installation Check 17 5 3 Unit Dimensions 18 6 Water Installation 19 6 1 Operation with Softened Water 19 6 2 Water Supply 2...

Страница 4: ...ing Cable Connections and Electrode Cables 37 8 9 Checking Operation 37 8 10 Dismantling 37 9 Commissioning 38 10 EC Declaration of Conformity 39 11 Spare Parts 40 12 Fax Form Order for spare parts 42...

Страница 5: ...ort Hotline Fax 41 0 31 931 08 67 e mail info badgermeter ch For all technical questions or spare parts orders please be pre pared to provide unit type and serial number see name plate on the unit 1 1...

Страница 6: ...by a bullet general specifications preceded by an arrow Procedures for servicing or maintenance which should or must be performed in the indicated order Installation step which must be checked off it...

Страница 7: ...n to protect against ESD Reminder Materials and consumables must be handled and or disposed of as required by law Note App ears before explanations o r cross refere nces which refer to other sections...

Страница 8: ...g Maintenance and Re pair of the Unit Disconnect unit components from power supply prior to mainte nance or repair work Attaching or installing additional components is permitted only with the written...

Страница 9: ...ay vary slightly Type Height cm Width cm Depth cm Weight kg HY05 08 58 56 32 16 HY13 17 75 63 37 24 HY23 75 63 37 25 HY30 81 67 41 33 HY45 88 76 48 46 HY60 80 104 41 54 HY90 116 90 117 48 77 Type Heig...

Страница 10: ...r supplier in writing Time limits for filing freight claims with shipping companies are Time limits for some services subject to change 3 6 Included in the Delivery The delivery includes Unit of the s...

Страница 11: ...ure less steam It is larg ely free of minerals and germ free Mineral deposits typically remain behind in the cylinder 4 2 Installation and Operation When the controller specifies an increase in hu mid...

Страница 12: ...ter drain discharge 16 top part of steam cylinder 17 o ring cylinder flange 18 cylinder flange and o ring 19 lower part of cylinder 25 solenoid valve water inlet 32 blow down pump 35 o ring 37 cylinde...

Страница 13: ...rate is between 7 and 15 of the amount of steam produced The steam cylin der requires co mplete drainage ev ery 3 8 da ys regardless of the water quality Mineral dep osits settle in the open area belo...

Страница 14: ...rings 17 35 Warning During operation and also soon afterwards the steam nozzle is hot If touched this can cause burns to the skin During operation the cross flow fan rotates Do not touch the fan duri...

Страница 15: ...humidi fier note that Ambient temperature must be between 5 and 40 C Relative humidity must not exceed 80 RH The minimum clearances indicated in the diagram below must be observed these are necessary...

Страница 16: ...Page 16 5 1 1 Fitting measures Wall Distances mm 150...

Страница 17: ...down W e propose to carry out the installation by two persons Position the steam humidifier in the planned location adjust with spirit level and mark position of hanging bolts See also Equipment Dime...

Страница 18: ...Page 18 5 3 Unit Dimensions Water inlet Waste water connection Cable entries...

Страница 19: ...imum of 125 S cm special adjustments are required In this case please contact HygroMatik The water supply temperature may not exceed 40 C Water installation pressure 1 10 bar 100 x 103 to 100 x 104 pa...

Страница 20: ...tiv ity is typ ically higher at operating temperatu re Install a Hygro Matik cylinder star to extend the service life of the electrodes 6 2 Water Supply Install a shut off valve SV in the supply line...

Страница 21: ...in pipe made from temper ature resistant material to 95 C Install water discharge as follows Install a drain hose 1 1 4 250 1000 mm long into a pressure free outlet according to DIN EN 1717 Please ens...

Страница 22: ...pipe flushed Was the water installation correctly installed Can the blow down water drain freely Was the water discharge correctly installed Is there no leakage from the water supply pipe and water d...

Страница 23: ...ation and protect against restart Verify the absence of electric current Make sure the unit is switched off before installing or removing the display plate or basic PCB Professionally lay electrical c...

Страница 24: ...2 1 x 230 1Phase N C06 C58 1 x 400V 3Phase N MS5 MS10 1 x 400V 3Phase N MS5 1 x 230 1Phase N C01Kit C02Kit 1 x 230V 1Phase C06Kit C45Kit 1 x 400V 3Phase N Type Power Usage Circuit Protection HY05 5 4...

Страница 25: ...rcuit Protection C01KIT 230V 1 N 3 3 A 1 x 6 A C02KIT 230V 1 N 6 5 A 1 x 10 A C06KIT 400V 3 N 6 5 A 3 x 10 A C10KIT 400V 3 N 10 8 A 3 x 16 A C17 KIT 400V 3 N 18 4 A 3 x 25 A C30KIT 400V 3 N 32 5 A 3 x...

Страница 26: ...the unit and one for the control 7 5 Electrical Installation Checklist Perform e lectrical inst allation checks in compliance with cus tomer site requirements and public power utility regulations Is...

Страница 27: ...the unit is operating safely The steam hu midifier s performance and maintenance intervals primarily depend on the water quality carbonate hardness con ductivity and the qua ntity of stea m prod uced...

Страница 28: ...treme cases water pretre atment may be necessary sof t ening by dilution to ap prox 4 8 d H decarbon ization partial desalination to ach ieve t arget red uctions in carbona te hard ness For any questi...

Страница 29: ...and lift display plate A of guiding Turn display plate please see sketch and hang up dis play plate by using the front guiding The basic PCB C is now accessable Danger Hazardous Voltage Make sure the...

Страница 30: ...that possibly could lead to cut injuries Disassembly Switch on the unit by the main switch The humidifier runs the pump for a few seconds The purpose of this is to check that the system is operating...

Страница 31: ...leads If present wash away completely Note If electrical arcs ha ve burned deep grooves in the mate rial the top part of the cylinder must be replaced Warning Clean the sensor electrode until it is br...

Страница 32: ...ill go Note Connect plugs to the correct electrodes Note the color of the knurled nut Note Condensate connection must be showing in th e front on the left Push in safety fuses insert new O ring connec...

Страница 33: ...mainte nance message is displayed The maintenance message appears af ter one hour o f ope ration at maximu m wate r level The hu midifier switches it self of f Also see Se ction Ma inte nance Whe n t...

Страница 34: ...nce the sh orter electrode s have a greater specific load the electrodes continue to wear unevenly Note Replace electrodes with significantly uneven wear Check the po wer sup ply breaker volt age drop...

Страница 35: ...pressed down onto the electrode as far as it will go Note Connect plugs to the correct electrodes Pay attention to the color or numbering of the knurled nut Attach plug 8 to the sensor electrode Knur...

Страница 36: ...0 Fit adapter 30 over the side connection of the pump Connect e cable to the pump Inst all cylinder Switch on the unit and check for leaks during operation If leakage occu rs switch of f power su pply...

Страница 37: ...go Loose cable conn ections cause excessive cont act re sistance and overheating of contact surfaces Check electrode plug isolation replace plugs as needed Warning Replace electrode plugs af ter remo...

Страница 38: ...witch on unit by setting control switch to I Set control of initial operation check to humidity demand The following functions are operating The unit performs a self test If the control includes a dis...

Страница 39: ...Page 39 10 EC Declaration of Conformity...

Страница 40: ...ontact with insulating hose for sensorelectrode 18 12 12 E 3216022 Clamp for flange of transparent cylinder 37 1 1 E 3220000 Cylinder base DN 20 25 15 12 1 B 3117015 Fan 60x120 mm 1 E 3117012 Fan 60x1...

Страница 41: ...nits Main contactor 20 A 230 V 1 1 E 2505206 Control fuse 1 6 A 5x20 mm 4 1 1 B 3526019 Connecting cables for electrodes with plug in contact set 3pc 8 1 1 B 2525051 Connecting cable for sensor electr...

Страница 42: ...date of delivery ____________forwarder _____________ shipment by ___________ delivery address if different from invoice address __________________________ __________________________ __________________...

Страница 43: ...Empty Weight kg 12 12 15 Operation Weight kg 15 15 19 Dimensions Height mm 490 580 Width mm 381 403 Depth mm 186 217 Water Supply 100 x 103 to 100 x 104 Pa 1 to 10 bar incl connection Water Drain int...

Страница 44: ...Page 44 14 Exploded View 32 42 20 12 25 15 26 21 24 39 11 37 6 18 43 44 49 1 8 17 4 58 22 22 22 22 22 2 10 14 16 19 48 35 31 30 38 22 22 22...

Страница 45: ...Page 45 15 View of housing...

Страница 46: ...12 2004...

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