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P/N 42-9452 8/08 Copyright Hydrotherm

KN USER’S CONTROL MANUAL

Menu item

Under . . .

Explanation

CHANGE PASSWORD

ADVANCED SETUP

PASSWORD

Use to set/change a password.

BAUD

ADVANCED SETUP

COMMUNICATIONS

Not changeable. Always 19200.

PARITY

ADVANCED SETUP

COMMUNICATIONS

Select even or odd as required by communications port used.

MODEM

ADVANCED SETUP

COMMUNICATIONS

Select “YES” only if a modem is installed.

LOAD DEFAULTS

ADVANCED SETUP

Load the factory defaults when you want to be sure nothing has been changed or after you have 
loaded new fi rmware.

Disconnect wires to the Heat Demand terminals and any other remote operation wiring. There 
must be no call for heat during the process.

Navigate the control display to “LOAD DEFAULTS.’

To restore factory calibration settings or factory settings, section either of the options and 
select “YES” for the prompt, “ARE YOUR SURE?”

1.

2.

3.

FIRMWARE VERSION
(UPDATE CONTROL?)

ADVANCED SETUP

SYSTEM

The fi rmware version in the control must match the version in this manual in order to ensure 
accuracy of the installation/operation information. The control displays the fi rmware version 
number when Setup is accessed.  To update the control’s fi rmware, obtain a disk from 
HydroTherm.

Disconnect wires to the Heat Demand terminals and any other remote operation wiring. There 
must be no call for heat during the process.

Record all setup information for the application before proceeding.

Insert the Firmware Update Program disk into the computer. The program will start and show 
an option screen.

Select “Install USB Drivers” to install the program onto the computer.

After the USB driver installation is complete, select “Install Firmware Update.”

Plug a USB cable into the control connection board, with the other connected to the computer. 
THE CABLE MUST BE CONNECTED BEFORE STARTING THE FIRMWARE UPDATE PROGRAM.

Start the Firmware Update Program. It will auto detect the KN-2 control. The program dialog 
box will automatically show the control’s comport number in the fi rst box.

The second box will show the fi rmware fi le number. Make sure this is the correct fi le. If not, use 
the “. . .” box to the right of the fi le name to navigate to the correct fi le. 

Navigate to the control Advanced menu, “System.”

Select “YES” to update the control.

NOTICE: The fi rmware must be downloaded now for the KN-2 control to function again.

Return to the computer. Select “UPDATE.” The computer program will ask to turn the boiler off , 
then back on.

After the power is cycled on the boiler, the download will start.

If the download is interrupted or fails, turn the boiler ON/OFF switch OFF, then ON. Restart 
the fi rmware download program to start the download. (The boiler will appear unresponsive 
during this time because it is wating for the download to take place.)

When the download is complete, the boiler will power cycle. The display should show STANDBY.

If the fi rmware does not load correctly, the display will remain blank. Try running the fi rmware 
program again.

Check that the boiler performs properly.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

Table 8 

Setup menus — parameter explanations (continued)

Control menus and adjustments 

(continued)

4

Содержание KN SERIES

Страница 1: ...pply Followtheinstructionmanualprocedurestoductairtotheboilerairintake Iftheboilerhasbeencontaminatedbyoperation with contaminated air follow the instruction manual guidelines to clean repair or repla...

Страница 2: ...l controller ThecontrolmethodusedbytheHeatNetcontrolisbasedondigitalcommunications whicheliminatesthe needforanalogcontrolsignals Analogsignalinputsaresupported butahigherlevelofcontrolprecision repea...

Страница 3: ...ter cutoff if desired To flow switch when used Used to activate combustion air damper if desired To combustion air damper proving switch required when controlling combustion air damper Indoor air rese...

Страница 4: ...4 P N 42 9452 8 08 Copyright Hydrotherm KN USER S CONTROL MANUAL The KN boiler with HeatNetTM control...

Страница 5: ...e RS485 interface board and cable above Boiler setup is essentially the same as for method 1 with the exception that each boiler must be assigned both a HeatNet network address and an address for the...

Страница 6: ...service switch mounted and installed in accordance with all appli cable codes 1 2 3 4 5 6 7 8 9 10 1 1 2 3 Figure 1 Electrical connection board see item 10 page 3 for location Also see the wiring sum...

Страница 7: ...at pocket ing in the top of the heat exchanger Thepostpurgecirculatorisfactory pipedandpre wired Do not change the usage the wiring the location or the piping Boiler circulator See the Boiler manual f...

Страница 8: ...board If there is more than one transformer provide one wire from each transformer common side to one of the IAR negative terminals IAR Sensor wiring Header sensor is required A header sensor must be...

Страница 9: ...P N 42 9452 8 08 Copyright Hydrotherm KN USER S CONTROL MANUAL Figure 7 KN wiring summary wiring to electrical connection board Method 1 HeatNet modulation local control cont 1 Also see Figure 2 page...

Страница 10: ...erm KN USER S CONTROL MANUAL KN 2 only Figure 8 KN wiring summary wiring to electrical connection board continued see Figure 7 page 9 for terminal strip locations Also see Figure 5 page 7 Method 1 Hea...

Страница 11: ...temperature if member boilers were to input heat to the system without control from the master DHW operation in particular would raise the supply temperature from overriding boilers to the DHW Setpoi...

Страница 12: ...he parameter explanations in Table 8 page 25 through page 29 When adjusting the limit band operating limit OP LIMIT local setpoint LOC SETPOINT and DHW setpoint make sure the operating temperature ban...

Страница 13: ...15 F If the display shows a blank space such as 123_56789ABC the control does not detectthemissingboiler boiler4 ChecktheyellowLEDonthecommunication port of the missing boiler NORMAL connection LED s...

Страница 14: ...lve 31 Present Boiler Detected Overview This method uses an RS485 digital communications cable withtheModbusprotocoltocontrolaboilerorHeatNetnet work TheboilerorboilernetworkwilloperateasintheHeatNetl...

Страница 15: ...has been running For instance Register 29 65536 Register 30 Boiler 1 runtime in seconds Boiler 1 is the master boiler Boilers 2 16 are member boilers 0 4294967295 seconds BACnet or LonWorks protocols...

Страница 16: ...ig ure 12 Install a fused service switch mounted and installed in accordance with all appli cable codes 1 2 3 4 5 6 7 8 9 1 1 2 3 Figure 11 Electrical connection board see item 10 page 3 for location...

Страница 17: ...pocketing in the top of the heat exchanger Thepostpurgecirculatorisfactory pipedandpre wired Do not change the usage the wiring the location or the piping Boiler circulator See the Boiler manual for c...

Страница 18: ...return water temperature sensor DHW wiring ONLY if using DHW override mode The boiler or boilers must be piped with isolation valves and wired for override operation Override of the 4 20mA input will...

Страница 19: ...19 P N 42 9452 8 08 Copyright Hydrotherm KN USER S CONTROL MANUAL Method 3 External 4 20ma control continued 3 Figure 16 KN wiring summary wiring to electrical connection board...

Страница 20: ...yright Hydrotherm KN USER S CONTROL MANUAL Method 3 External 4 20ma control continued 3 KN 2 only Figure 17 KN wiring summary wiring to electrical connection board continued see Figure 7 page 9 for te...

Страница 21: ...revent the boiler for attempting to cycle during the setup process See Control menus and adjustments beginning on page 22 for a complete list of control parameters and explanations Carefully read the...

Страница 22: ...wn providing information on various setpoints and parameters The display LOC SET means the setpoint temperature Figure 18 shows the fac tory default values Accessing setup menus With the display in ST...

Страница 23: ...ARVALUES Display only not changeable here shows values for 8 zones 70 70 70 70 70 70 70 70 OUTDOOR AIR OA SHUTDOWN OFF ON or OFF OA SHUTDOWN OFF OA SETPT 68 F 40 to 100 F OA SETPT 68 F OA RESET OFF ON...

Страница 24: ...minutes 10 MINUTES 0 SECONDS SHED BOILER DLY 2 minutes 0 to 15 minutes 2 MINUTES 0 SECONDS MOD DELAYTIME 10 seconds 0 to 60 minutes 0 MINUTES 10 SECONDS MOD MAX LAST 50 25 to 100 STOP MOD MAX 50 STOP...

Страница 25: ...HW Demand terminals see a closed contact DHW tank temperature control calls for heat for example OP LIMIT SETPOINTS This is the temperature at the boiler outlet or header sensor that will cause the co...

Страница 26: ...e High water at low outside air means the design water temperature for maximum load at ODT or outside design temperature for the installation The other end of the reset curve is the low water temperat...

Страница 27: ...PROTECTION AUX FUNCTIONS Select YES to have the control alarm and disable the DHW demand input if a DHW demand lasts for more than 60 minutes SYSTEM CLOCK Set the system clock time day of week month...

Страница 28: ...left at factory default D ERIVAT ADVANCED SETUP MODULATION PID This parameter should generally be left at factory default BAND ADVANCED SETUP MODULATION PID This parameter should generally be left at...

Страница 29: ...omputer The program will start and show an option screen Select Install USB Drivers to install the program onto the computer After the USB driver installation is complete select Install Firmware Updat...

Страница 30: ...ough the log entries entry number and date are on the first line of the log screen Each log entry includes three screens as described below The top line remains the same in all three and contains the...

Страница 31: ...ected to it If all grounding is correct there may be an issue with radiated or induced electrical noise interference Thismaybecausedbyarcingacrossacontactor scontactswhenstartingapumpmotororalargeelec...

Страница 32: ...up the header sensor is auto detected If the temperature of the header sensor at power up is greater than 25 F and less than 240 F it is considered a valid sensor The boiler will default to the MEMBER...

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