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Operation and Maintenance Manual

System name:

HydroWELL

System type:

UV Disinfection System

Compact 2E

Compact 5E

Compact 10E (7/16000)

Compact 10E

______________________________________________________________________________

Publisher:

HYDROTEC

E-P

– AL / EK

07/2019 by HYDROTEC

Subject to technical modification!

All information, dimensions and sketches correspond to the latest state of technique at date of that document.
Modifications that suit the technical progress and development of the product are reserved.

Содержание HYDROWELL Compact 10E

Страница 1: ...ELL Compact E Serial number _____________________ HYDROTEC UK Ltd Hydrotec House Telephone 01494 796040 5 Manor Courtyard Hughenden Avenue Fax 01494 796049 High Wycombe Bucks HP13 5RE Website www hydr...

Страница 2: ...reface 3 Chapter I General Information 7 Chapter II System Description Technical Data 14 Chapter III Installation and Assembly 19 Chapter IV UV Monitor Decommissioning 21 Chapter V Inspection and Main...

Страница 3: ...n and monitor such measures and implement them with due care Special care should be taken with respect to hygiene during operation and maintenance where the plant is used in the food industry The oper...

Страница 4: ...damage during transit and will bring them along when we commission the unit Please call us to arrange your free commissioning within 6 months of shipping Hydrotec UK Ltd Hydrotec House 5 Manor Courtya...

Страница 5: ...issioned If the unit is to be connected to a BMS panel this is the responsibility of the BMS installation technician Connections to BMS can be found within this manual in the wiring diagram The contro...

Страница 6: ...n burn skin protective clothing should be worn at all times 3 Always switch the unit off at the control panel before removing lamp 4 The UV should only be inspected by trained technician 5 For sales o...

Страница 7: ...Information and instructions for assembly start up operation maintenance trouble shooting The operation and maintenance manual together with all other technical information and documents must always...

Страница 8: ...t an endangerment of persons environment and the system itself The following warning signs are included in this manual Warning signs Danger Adverse health effects or property damage may occur in case...

Страница 9: ...ng information attached to the system must not be removed and must be kept in a legible condition the supplied log book must be kept up to date 2 3 Appropriate use The system is manufactured to the la...

Страница 10: ...pressurised prior any work on the system and shall be protected from accidental restart Only suitable and correctly functioning load supporting devices shall be used when replacing heavy components or...

Страница 11: ...is in a perfectly serviceable condition Regulations in respect of environmental protection When working on and with the system all legal regulations in respect of waste minimisation and proper dispos...

Страница 12: ...provided for operating staff Installation of system must only be carried out by a skilled companies After longer periods of inactivity the system must be recommissioned according to instructions The...

Страница 13: ...eters pressures flow volume temperature are maintained Start up of the system has been carried out by our service personnel A yearly maintenance is carried out by our service personnel Excluded from w...

Страница 14: ...trate An insert shim is provided for the protection of the internal o rings from the exposure to the UV light The unique flow path of the water should ensure shadow free radiation of the water HydroWE...

Страница 15: ...5 140 140 Height C mm 600 700 790 790 Gap D mm 500 Pressure drop bar 0 1 Operating pressure bar 16 Material Stainless Steel 1 4571 316Ti Weight empty ca kg 5 8 13 5 13 5 Power supply Electrical connec...

Страница 16: ...P a g e 16 38 Reactor Dimensional drawing with parameters from technical data sheet...

Страница 17: ...P a g e 17 38 UV sensor Housing made of stainless steel Drain tap Connection mains supply Vent screw Water outlet Water inlet Lamp head...

Страница 18: ...P a g e 18 38 Control Box Power switch ON OFF UV monitor Cable fittings...

Страница 19: ...booster pump set it must be sited on the outlet side of that pump Some level of water flow through the UV chamber is required at all times This is to ensure that the UV lamp doesn t overheat Suitable...

Страница 20: ...tor within the reach of cables provided A permanent power connection via a switchable fused spur 230V 1pH 50Hz 5A must be provided in close vicinity to the system ATTENTION Electrical connections must...

Страница 21: ...rs additional status information by different colours of display light Internal real time clock for Counting of operating hours and lamp life Warn signal if lamp lifetime is exceeded Alarm delay Inter...

Страница 22: ...enter the configuration menu the key Enter has to be pressed longer than 2 seconds on status screen If no key is pressed for about 20 seconds in configuration menu the screen will revert back to statu...

Страница 23: ...ible reason Lamp lifetime is exceeded Display is flashing red yellow relay indicate normal operation Meaning Replace the lamp and reset the service counter Dirty Sleeve and sensor or low intensity no...

Страница 24: ...g the UV lamp an adjustment tuning of the end value as well as a reset of operating hours must be executed 2 Taking out of service The UV lamp is exposed to an intense temperature during operation To...

Страница 25: ...which will be measuring the temperature of the unit As soon as this sensor detects that the unit has overheated then it sends a signal to a controller which then sends a signal to a solenoid valve to...

Страница 26: ...erformed for all parts of the system We recommend to check the following operating parameters at least within the predefined intervals and to keep them on the record in an operating logbook see Append...

Страница 27: ...ely ageing or malfunction of UV lamp Replace UV lamp Accumulation of air in area of UV sensor Let the system ventilate Too strong turbidity of water e g by means of faulty pre treatment Ensure suffici...

Страница 28: ...Deposits lead to a deviation of the required UV intensity and thus to a fault in the system Typical deposits consist of lime scale or iron and can be removed with a commercial acid cleaning agent Ple...

Страница 29: ...Compact 2E 5E and 10E 300 054 Electronic ballast for Compact 2E 300 094 Electronic ballast for Compact 5E and 10E 300 095 Electronic ballast for Compact 10 7E 300 616 Lamp head for Compact 2E 5E 10E...

Страница 30: ...P a g e 30 38 Appendices 1 Installation Schematic UV Disinfection System...

Страница 31: ...P a g e 31 38 Appendices 2 Wiring diagram HydroWELL 2 E 5 E and 10 E with sensor...

Страница 32: ...UV intensity 20mA 100 1 x Relay main alarm 50 500mA 24V 230V AC 100 500mA 24V 60V DC Measured value range 0 100 Reference value 100 UV 1 x Relay pre alarm 50 500mA 24V 230V AC 100 500mA 24V 60V DC Me...

Страница 33: ..._______ m h Calibration of system done yes no Notes _________________________________________________ _________________________________________________ ________________________________________________...

Страница 34: ...m HydroWELL Site ______________________________________________________________ Time period ______________________________________________________________ Date Total operating hours Relative operating...

Страница 35: ...WELL Site ______________________________________________________________ Time period ______________________________________________________________ Date Total operating hours Relative operating hours...

Страница 36: ...tor vessel horizontally drain cock down Select models only The UV vessel has been installed in horizontal pipework with the reactor vessel horizontally drain cock down There is a minimum of 500mm free...

Страница 37: ...__________________________________________________________________ Publisher HYDROTEC E P AL EK All rights reserved 07 2019 by HYDROTEC Subject to technical modification All information dimensions and...

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