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H24/H32D AutoCal USER MAnUAL EDiTiOn i 2013-02-27

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13.

 Crimping diameter plus (+). increases crimping opening diameter in 1mm/0.01 

inch increments. Holding down the button increases the increment with 10mm/0.1 

inch.

14.

  Crimping  diameter  minus  (-).  Decreases  crimping  opening  diameter  in  1 

mm/0.01 inch increments. Holding down the button decreases the increment with 
10 mm/0.1 inch.

15.

 Simple calibration. Holding down the shift and minus (-) button simultan

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eously activates the settings for simple calibration (see section Calibration).

16.

 Die set selection plus (+). The machine is pre-programmed for the standard die 

sets available for the machine. However, there are also a few special dies that are 
not among the standard assortment. pushing the plus (+) button toggles the av

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ailable tools in increasing increments. When a tool is selected, the crimping dia

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meter in Window 1 switches to the smallest measurement in the interval for the 

selected die set (see die set chart).

17.

 Die set selection minus (-). Toggles in decreasing size increments among the 

available die sets.

18.

 Reset. press shift and minus (-) simultaneously to reset the counter. nOTE! 

The counter counts total number of compressions, not number of applications.

19.

 Return button. Retracts the dies to the pre-set crimping opening diameter. 

pushing the button again retracts past the pre-set opening diameter. Use only 
when calibrating or changing tools.

20.

 Crimping button. Used only when calibrating or changing dies. The counter is 

deactivated when this function is activated.

21.

 Crimping button (half-automatic). Always use this button or foot pedal /back 

stop when crimping. Hold down the button until the set crimping measurement is 
reached. The dies will automatically retract to their set crimping opening diame

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ter. Release the button to stop in the middle of a crimping process. press the re

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turn button to open to begin crimping again.

22.

  Lamp  indicator.  Lights  automatically  when  the  set  opening  diameter  is 

reached.

23.

 Lamp indicator. Lights up when the set swaging measurement is reached.

24.

 Lamp indicator. The green lamp indicates that the simple calibration function 

is activated, the red lamp indicates that simple calibration is activated and shall 
be performed.

Содержание AutoCal H24D

Страница 1: ...UseR MAnUAL edition I 2013 02 27 serial number H24D AutoCal H32D AutoCal...

Страница 2: ...ent was the primary focus Downtime and unnecessary service is always more expensive than the small extra cost of a quality product That was the philosophy and still is for what became Hydroscand Machi...

Страница 3: ...ng crimping measurements 10 4 6 Changing die set 11 4 7 Changing die set with the QC tool 12 14 4 8 crimping 14 5 maintenance 14 16 5 1 lubrication 14 5 2 changing the oil and filter 15 5 3 CALIBRATIO...

Страница 4: ...thorized supplier for a replacement manual or additional information if necessary This manual should be preserved and stored for the length of the machine s life time or at least ten 10 years in a wel...

Страница 5: ...vehicles and smaller vo lumes This machine is not intended for large scale production The machine consists of a chassis tank crimping head electronics unit and pump The machines are delivered in a woo...

Страница 6: ...ine AB Lost income or extra costs that may arise for any reason are not covered by the warranty note Ensure that the machine is undamaged and that all of the described items are present upon arrival o...

Страница 7: ...Weight voltage pressure Force Always provide the following information and technical explanation of the machine s problem when contacting the authorized service workshop Model Serial number The manua...

Страница 8: ...AnUAL EDiTiOn i 2013 02 27 8 H24D H32D AutoCal 1 Crimping head 2 Dies 3 Filter 4 User interface 5 tank lid 6 electrical unit 7 Power switch 8 oil plug 9 Contact for foot pedal back stop 10 Lifting rin...

Страница 9: ...ncrements with 1 mm 0 01 inch Display window 4 indicates which die set is to be used for the crimping measurement settings provided 8 Crimping measurement minus Decreases the crimping measurement by 0...

Страница 10: ...ng size increments among the available die sets 18 Reset Press shift and minus simultaneously to reset the counter NOTE The counter counts total number of compressions not number of applications 19 Re...

Страница 11: ...O VG46 4 4 Selecting dies Determine the crimping dimensions for the current operation and select the die set with the correct interval that corresponds to the crimping measurement Forexample Acrimping...

Страница 12: ...st the machine s feet so that they cannot be over turned or fall from the surface If the optional die stand is used the machine must be bolted to the Die stand and the stand bolted to the floor 1 Retr...

Страница 13: ...smallest measurement for the die set 2 press the crimping button until light indicator nr 23 lights up The machine is now fully contracted 3 To remove the dies in the machine insert the qC tool into...

Страница 14: ...set from the die set holder and mount it in the machine 6 Contract the dies completely with the crimping button and remove the QC tool Note Ensure that the die set pins are inserted correctly in the m...

Страница 15: ...heck the crimping quality and make adjustments if necessary 5 Maintenance 5 1 Lubrication The machine should be cleaned and lubricated every eight 8 operation hours Retract the dies to lubricate Use a...

Страница 16: ...ng diameter minus buttons simultaneously The green indication lamp beside the button indicates that the simple calibra tion function is activated 2 To calibrate the crimping counter interval press the...

Страница 17: ...Unactivate EC Turn off green LED Hold shift 6 Press quickly button minus 14 15 Green LED go off 24 4 Force EC function From green to red LED Perform Activate EC point 1 to 3 only If not green LED is...

Страница 18: ...eaker 6 Trouble shooting Problem Machine starts but cylinder will not move Low crimping force Inconsistent crimping measurements Machine will not start 1 Incorrect motor rotation 2 Low oil level 3 Poo...

Страница 19: ...lour Black Orange teCHnICAL DAtA H32D AutoCal Capacity 3 16 2 Crimping range 10 87 mm Max opening 25 mm Crimping force 2000 kn pump flow 16 9 l min Max pressure 275 bar voltage 230 400v colour Black O...

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Страница 41: ...0110 D054027 Cylinder gable 1 7 93311008 Socket head cap screw 14 8 90270113 D054032 Return Rod H24 2 9 90270126 D054034 Return sealing holder 2 10 Sealing return cylinder 2 11 90270418 Socket head ca...

Страница 42: ...S HYDRSOSCAND 1 27 T055055 4kvw_33749410_st 1 28 T055051 GN 37883 PLUG ELESA 1 29 T055080 POWER SWITCH 1 30 T055078 OIL CAP 1 31 T0522 Spring nut 1 32 T0521 Lifting_eye_bolt_DIN580_M12 1 33 T0513 Hydr...

Страница 43: ...ring 1 10 D055084 Return piston 2 11 D055088 Attachment plate 1 12 D055086 Base die 8 13 Spring Spring 16 14 Screw MC6S M10x60 8 8 Bufab 16 15 Screw MC6S M8x45 8 8 Bufab 6 16 Screw MC6S M6x40 8 8 Buf...

Страница 44: ...Pungmakarbov gen 1 SE 783 90 S ter Sweden Phone 46 0 225 573 30 Fax 46 0 225 501 08 info hydroscand machine se www hydroscand machine se...

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