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H24/H32D AutoCal USER MAnUAL EDiTiOn i 2013-02-27

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5.2 Changing the oil and filter

The oil should be changed once yearly. Retract the dies completely to change the oil. Tap out 
the old oil by opening the oil plug in the bottom of the tank and siphon the oil out through 
the oil filling hole. Change the filter every time the oil is changed. Fill the new oil to the mark 
on the measurement stick (see photo 1). Loosen the filter lid screws (see photo 2), lift the 
filter (see photo 3) and change. 
Use only the oil recommended by Hydroscand Machine AB:

 Iso VG46

5.3 Calibration

The machine is equipped with a simple calibration function that makes it possible to pre-
program calibration so that it can be easily performed or activated when needed. Service 
technicians can even calibrate the machine by a pC-interface. Use the calibration tool to 
perform a simple calibration.

1.  

press the shift and opening diameter minus (-) buttons simultaneously. 

 

The green indication lamp beside the button indicates that the simple calibra  - 

 

tion function is activated.

2.  

To calibrate the crimping counter interval, press the shift and opening diameter  

 

minus (-) button until the over row in the window blinks three times. Simple cali 

 

bration must be activated for this to be performed. The plus (+)/minus (-) but   

 

tons toggle settings. The bottom row in the window indicates the number of com 

 

pleted crimping processes since the last calibration.

3.  

When the set value is reached, the simple calibration function is triggered, indica 

 

ted by a red indication lamp. The machine cannot be used until a calibration has  

 

been completed.

4.  

Mount the die set 19 intended for use with the calibration tool.

5.  

insert the calibration tool and press the crimping button until the indicator lamp  

 

shifts from red to green. Calibration is now complete. 

 

note: The machine calibration sequence does not affect the counter.

6.  

Check. Recalibrate the machine if the crimping measurement is not the same as  

 

the set crimping measurement.

Photo 1

Photo 2

Photo 3

Содержание AutoCal H24D

Страница 1: ...UseR MAnUAL edition I 2013 02 27 serial number H24D AutoCal H32D AutoCal...

Страница 2: ...ent was the primary focus Downtime and unnecessary service is always more expensive than the small extra cost of a quality product That was the philosophy and still is for what became Hydroscand Machi...

Страница 3: ...ng crimping measurements 10 4 6 Changing die set 11 4 7 Changing die set with the QC tool 12 14 4 8 crimping 14 5 maintenance 14 16 5 1 lubrication 14 5 2 changing the oil and filter 15 5 3 CALIBRATIO...

Страница 4: ...thorized supplier for a replacement manual or additional information if necessary This manual should be preserved and stored for the length of the machine s life time or at least ten 10 years in a wel...

Страница 5: ...vehicles and smaller vo lumes This machine is not intended for large scale production The machine consists of a chassis tank crimping head electronics unit and pump The machines are delivered in a woo...

Страница 6: ...ine AB Lost income or extra costs that may arise for any reason are not covered by the warranty note Ensure that the machine is undamaged and that all of the described items are present upon arrival o...

Страница 7: ...Weight voltage pressure Force Always provide the following information and technical explanation of the machine s problem when contacting the authorized service workshop Model Serial number The manua...

Страница 8: ...AnUAL EDiTiOn i 2013 02 27 8 H24D H32D AutoCal 1 Crimping head 2 Dies 3 Filter 4 User interface 5 tank lid 6 electrical unit 7 Power switch 8 oil plug 9 Contact for foot pedal back stop 10 Lifting rin...

Страница 9: ...ncrements with 1 mm 0 01 inch Display window 4 indicates which die set is to be used for the crimping measurement settings provided 8 Crimping measurement minus Decreases the crimping measurement by 0...

Страница 10: ...ng size increments among the available die sets 18 Reset Press shift and minus simultaneously to reset the counter NOTE The counter counts total number of compressions not number of applications 19 Re...

Страница 11: ...O VG46 4 4 Selecting dies Determine the crimping dimensions for the current operation and select the die set with the correct interval that corresponds to the crimping measurement Forexample Acrimping...

Страница 12: ...st the machine s feet so that they cannot be over turned or fall from the surface If the optional die stand is used the machine must be bolted to the Die stand and the stand bolted to the floor 1 Retr...

Страница 13: ...smallest measurement for the die set 2 press the crimping button until light indicator nr 23 lights up The machine is now fully contracted 3 To remove the dies in the machine insert the qC tool into...

Страница 14: ...set from the die set holder and mount it in the machine 6 Contract the dies completely with the crimping button and remove the QC tool Note Ensure that the die set pins are inserted correctly in the m...

Страница 15: ...heck the crimping quality and make adjustments if necessary 5 Maintenance 5 1 Lubrication The machine should be cleaned and lubricated every eight 8 operation hours Retract the dies to lubricate Use a...

Страница 16: ...ng diameter minus buttons simultaneously The green indication lamp beside the button indicates that the simple calibra tion function is activated 2 To calibrate the crimping counter interval press the...

Страница 17: ...Unactivate EC Turn off green LED Hold shift 6 Press quickly button minus 14 15 Green LED go off 24 4 Force EC function From green to red LED Perform Activate EC point 1 to 3 only If not green LED is...

Страница 18: ...eaker 6 Trouble shooting Problem Machine starts but cylinder will not move Low crimping force Inconsistent crimping measurements Machine will not start 1 Incorrect motor rotation 2 Low oil level 3 Poo...

Страница 19: ...lour Black Orange teCHnICAL DAtA H32D AutoCal Capacity 3 16 2 Crimping range 10 87 mm Max opening 25 mm Crimping force 2000 kn pump flow 16 9 l min Max pressure 275 bar voltage 230 400v colour Black O...

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Страница 41: ...0110 D054027 Cylinder gable 1 7 93311008 Socket head cap screw 14 8 90270113 D054032 Return Rod H24 2 9 90270126 D054034 Return sealing holder 2 10 Sealing return cylinder 2 11 90270418 Socket head ca...

Страница 42: ...S HYDRSOSCAND 1 27 T055055 4kvw_33749410_st 1 28 T055051 GN 37883 PLUG ELESA 1 29 T055080 POWER SWITCH 1 30 T055078 OIL CAP 1 31 T0522 Spring nut 1 32 T0521 Lifting_eye_bolt_DIN580_M12 1 33 T0513 Hydr...

Страница 43: ...ring 1 10 D055084 Return piston 2 11 D055088 Attachment plate 1 12 D055086 Base die 8 13 Spring Spring 16 14 Screw MC6S M10x60 8 8 Bufab 16 15 Screw MC6S M8x45 8 8 Bufab 6 16 Screw MC6S M6x40 8 8 Buf...

Страница 44: ...Pungmakarbov gen 1 SE 783 90 S ter Sweden Phone 46 0 225 573 30 Fax 46 0 225 501 08 info hydroscand machine se www hydroscand machine se...

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