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INTRODUCTION:

The employees and management of HYDRO TEK

thank you for selecting our products.  The production and
quality assurance personnel have taken the greatest care in
the assembly process to ensure that your new High Pres-
sure Cleaner is of a quality and standard acceptable to both
you the customer and us the manufacturer.

This operators manual was compiled for your benefit.

By studying and following the safety, installation, opera-
tion, maintenance, and troubleshooting information con-
tained within, you can look forward to many years of
trouble free service from your equipment.

Upon receipt of the equipment, please inspect for any

concealed freight damage.  Should you find damage has
occurred during shipping, do not return the damaged
merchandise to Hydro Tek, but file a claim immediately
with the freight carrier involved.

Please locate the enclosed warranty registration card.

Fill out and return it to activate the warranty on your
machine.  Also enclosed are installation instructions.

Please note that the owner/user has certain obligations

under the terms of the warranty for this equipment, and as
such you are encouraged to always have every person who
will operate the equipment, read and become familiar with
the contents of this owners manual, prior to their using this
equipment.

Contact your AUTHORIZED HYDRO TEK  DEALER

or a trained HYDRO TEK service engineer if problems
occur, or if installation is required.

THERE ARE NO USER SERVICEABLE COMPO-

NENTS ON THIS EQUIPMENT.

The equipment is shipped with the fuel tanks empty, the

battery cables disconnected, and the pump antifreezed.
If you did not order a battery with your unit see page 5 for
battery requirements and instructions.

V-LINE LIMITED PARTS WARRANTY:

Hydro Tek warranties the Hydro Boss line and Hot2Go line

power washers to be free from defects in material and workman-
ship for one (1) year, calculated from the date of the original retail
purchase. Hydro Tek accessories are warranted for a period of 90
days from the date of their original purchase.  Hydro Tek will make
the required repairs, or at Hydro Tek's option provide replacement
components if found to be defective by the reasonable judgement
of Hydro Tek.  This warranty only extends to the original retail
purchaser, and is subject to the exclusions shown below.  Any parts
replaced under this warranty will assume the remainder of the parts
warranty period.

This Warranty does not apply to and Hydro Tek is not
responsible for:

1. Normal wear items such as Unloader Valves, Discharge

Hoses, Guns, Wands, Nozzles, Quick Couplers, Brushes,
Filters, Belts, Seals, O-rings, and Packings.

2. Labor charges or costs related to the removal of the

defective part, field labor charges, transportation to service

    4                                                                                INTRODUCTION

ONE YEAR LIMITED PARTS WARRANTY- 

Provided

by Hydro Tek, excluding normal wear items listed
below. 

Labor excluded

.

ONE YEAR WARRANTY ON ENGINES & ONE YEAR
OR LESS ON ELECTRIC MOTORS -

 Up to two year

limited warranty provided by the respective engine
manufacturer and up to one year by electric motor
manufacturer. 

Labor excluded

.

ONE YEAR COIL WARRANTY - 

one year parts

warranty. 

Labor, freezing & descaling excluded

.

ONE YEAR PUMP WARRANTY-

 Up to one year

limited warranty on crankcase of the pump provided by
the respective pump manufacturer. 

Labor excluded

.

center and costs to return it to Hydro Tek, or service
charges for scheduled maintenance or any adjustments.

3. Damage due to freezing, abrasive fluids, chemical deteriora-

tion, and scale build up.

4. Damage from fluctuation in electrical or water supply.
5. Damage resulting from failure to follow

manufacturers maintenance instructions.

6. Damage resulting from misuse, neglect, accidents, modifi-

cations, alterations, abuse, or incorrect installation.

7. Products operated outside of specified limits or intended

use as specified in the operation manual.

8. Repairs made necessary by the use of parts which are

either not obtained from or approved by Hydro Tek.

9. Actions or inactions by any Hydro Tek distributor giving rise

to or causing a warranty exclusion or promise of additional
warranty.

10. Warranty on engines, motors, and pumps, which are war-

ranted by their respective manufacturers and are serviced
through the manufacturer's service centers.

LIMITATION OF LIABILITY

Hydro Tek's responsibility with respect to claims is limited in
making the required repairs or replacements, and no claim of
breach of warranty shall be cause for any cancellation or recision
of the contract of sale of any Hydro Tek product.  Hydro Tek
reserves the right to change or improve the design of any of its
products or illustrations without assuming any obligation to
modify any product previously manufactured.
THERE IS NO OTHER EXPRESSED WARRANTY.

This supersedes any and all previous warranty statements for

products purchased after January 1, 2007.  Hydro Tek is not liable
for indirect, incidental or consequential damages including but
not limited to: The cost of substitute equipment, loss of revenue,
pecuniary expense or loss, or any damages whatsoever arising
out of the use or inability to use a Hydro Tek product. Hydro Tek
disclaims all implied warranties, including those of merchantabil-
ity and fitness for use or a particular purpose.  It is the buyer's
responsibility to ensure installation and use of Hydro Tek  prod-
ucts conforms to local codes. Proof of purchase date required to
obtain warranty. Complete warranty information is contained
on the warranty card and supersedes all information on this page.

Содержание HG SERIES

Страница 1: ...PERATION MAINTENANCE MANUAL IMPORTANT CAUTION TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING 2007 HydroTek POWER WASHERS CPKSERIES HG SERIES SH SERIES SK SERIES SR SERIES ST SERIES ...

Страница 2: ..._______ on the product label The serial number _______________________ located at the base of the machine The purchases date from your purchase receipt required for warranty service A description of the problem Ordering Parts and Accessories To order parts and accessories for your pressure washer call or visit your local dealer To get the best use of your pressure washer please read the manual car...

Страница 3: ...et downstream injection Water Supply direct float tank supply tank feed Heating System 9 Coil Heat Exchanger System temperature flow switch controls Diesel Fired Burner air band transformer fuel pump filter solenoid Pressure Delivery System 9 Discharge Hose Hose Reels Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles steam nozzle and turbo nozzle Hydro Twister Trailers TROUBLE...

Страница 4: ...DUCTION ONEYEARLIMITEDPARTSWARRANTY Provided by Hydro Tek excluding normal wear items listed below Labor excluded ONEYEARWARRANTYONENGINES ONEYEAR OR LESS ON ELECTRIC MOTORS Up to two year limited warranty provided by the respective engine manufacturer and up to one year by electric motor manufacturer Labor excluded ONE YEAR COIL WARRANTY one year parts warranty Labor freezing descaling excluded O...

Страница 5: ...atingpressureortemperature 4 KEEPHANDSCLEAROFBELTSANDMOVINGPARTS 5 Do not operate the product when fatigued or under the influ ence of alcohol or drugs ELECTRICAL PRECAUTIONS 1 ObserveallState Local andNationalcodesfortheinstalla tionofyourelectricallypoweredwasher 2 For a grounded product rated 250 volts single phase or less This Product Is Provided With A Ground Fault Circuit Inter rupterBuiltIn...

Страница 6: ...isconnectbeforespraying 2 PURGE AIR FROM SYSTEM Squeezethetriggeronthespraygununtilaconstantstreamof water comes out Purging works best with nozzle removed from wand and or dual wand in the low pressure mode 3 SELECT DESIRED NOZZLE Connect nozzle securely to spray wand If equipped close pressure adjusting knob on dual wand Hold gun firmly squeeze trigger for highpressurespray O ringshouldbereplace...

Страница 7: ...manual or auto maticthermaloverloadwhichwillshutdown the motor if it overheats If the overload or starter shuts down the motor have an elec tricianoranauthorizedHydroTekdistributor check for electrical problems Voltage reading under load should be 10 of name plate voltage on motor The motor can be reset by depressing the red overload button located on either the motor or the starter as shown above...

Страница 8: ...ter temperature is 145ºF Do not run pump dry Protect from freezing Do not run a frozen pump until it is completely thawed UNLOADER AND PRESSURE RELIEF VALVE The unloader valve is preset at the factory to govern the proper output pressure of your machine It will release the pressure of the pump output back into the inlet if the trigger on the spray gun is released NEVER increase the set pressure on...

Страница 9: ...the coils of pipe which in turn heats the water flowing through it Use clean 2 DIESEL FUEL for the burner or substitute 1 diesel light fuel oil or Kerosene if diesel is not available AIR BAND adjustments may need to be made to compen sate for higher elevations or if more than a trace of smoke is observed in the burner exhaust The ELECTRODES may need to be cleaned and adjusted periodically These ad...

Страница 10: ... nozzle multiplies the power ofyourmachinebyrotatingthesprayjetandmakingthewater impact the surface harder to give better cleaning results Simply replace the spray nozzle with the turbo nozzle and squeezethetriggeronthespraygunwiththeburneroffforhigh pressure spray Do not point the turbo nozzle upward when starting Turbo Laser type nozzles cannot be used with water over 190º or life of the turbo n...

Страница 11: ...rakes Test that theyare operational Brake Adjustment Adjust to proper operating clearance x Brake Magnets Inspect for wear and current draw x Brake Linings Inspect for wear and contamination x Brake Controller Check for correct amperage modulation x Brake Cylinders Check for leaks sticking x Brake lines Inspect for cracks leaks or kinks x Trailer Brake Wiring Inspect for bare spots fray ect x Brea...

Страница 12: ...of oil leakage and replace damaged O ring or seal The most recurring probable cause is listed first Repairs should be made only by a qualified technician PowerSystem GasolineEngineDriven Engine will not start or crank over Engine will not start but will crank over Engine bogs down under load whenever spray gun is triggered Electric motor does not start Machine will not auto start If equipped Trigg...

Страница 13: ...on if equipped Fill burner tank with 2 diesel Squeeze trigger to fire burner Clean or tighten fuel filter Check fuel pressure Clean spray nozzle Reset overload locate source of overload Install nozzle in wand See pumping systems trouble shooting Check fuel pressure filter fuel lines Replace fuel pump and or nozzle Check electrical continuity with pump spraying and burner on Replace fuel valve if i...

Страница 14: ...TRIGGER IS PULLED REPLACE IF NO CONTINUITY CHECK BELT TENSION ADJUST IF NEEDED ADJUST ENGINE RPM TO RUN IN SPEC VOLTAGE OUTPUT CHANGES WITH GENERATOR SPEED CHECK CAPACITOR FOR 16MFD ARC TERMINALS WITH SCREW DRIVER BEFORE TESTING IF ALL THESE TEST GOOD REPLACE GENERATOR ADJUST FUEL PRESSURE TO SPEC CHECK REPLACE FILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS ...

Страница 15: ...ILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS THERE FUEL VAPOR COMING OUT OF THE BURNER EXHAUST CHECK THE TRANSFORMER FOR SPARK CAUTION HIGH VOLTAGE CHECK ELECTRODE ADJUSTMENT AND AIR BAND ADJUSTMANT SEE BURNER SPEC SHEET FOR SETTING ELECTRODE GAP IS VERY IMPORTANT CHECK ELECTRODES FOR CRACKS REPLACE FUEL NOZZLE REPLACE INSULATION IF IT IS SATURATED WITH DIE...

Страница 16: ...WIRING DIAGRAMS ST 16 ...

Страница 17: ...17 WIRING DIAGRAMS ST ...

Страница 18: ...WIRING DIAGRAMS SR 18 ...

Страница 19: ...19 WIRING DIAGRAMS SK ...

Страница 20: ...20 WIRING DIAGRAM SH ...

Страница 21: ...21 WIRING DIAGRAMS SH ...

Страница 22: ...22 WIRING DIAGRAMS HG ...

Страница 23: ...SERVICE RECORD 23 MODEL _______SERIAL __________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Страница 24: ...withsyntheticoilwhichdoesnotrequirechanging ReplaceBurnerFilter Monthly Moreofteniffuelqualityispoor RemoveBurnerSoot Annually BurnerAdjustment Cleaning Annually DescaleCoil Annually MoreOftenIfRequired ReplaceSprayNozzle 6months RplcQuickConnects Annually CleanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten6months Inspect Replace Annually MAINTENA...

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