background image

     SHUT DOWN / SYSTEM INFORMATION

7

7. SET CHEMICAL INJECTION:

If unit is equipped with inlet chemical injection, place
chemical pickup tube in pre-mixed chemical solution and
open chemical valve for desired chemical concentration.
Rinse and close valve after use, do not use harsh chemi-
cals through the inlet injector system. If unit is equipped
with a downstream chemical injector, connect the chemical
injection assembly into the high pressure discharge hose
quick connects.  Place the chemical pickup into chemical
solution and turn brass collar to adjust concentration.  The
chemical will inject only when you drop the outlet pressure
by opening the valve on the dual wand or changing to a low
pressure nozzle.  Soap the surface from the bottom up.
Close chemical valve when not in use.

8. If equipped, AF2 (2) gun operation, select "50%"

nozzle from panel and insert into coupler on spray gun
for full pressure output when using two guns at the
same time. Flow can be reduced by selecting flow
reduction nozzles only when one operator is using the
machine.  Maximum temperature is 200° F.

SHUT DOWN:

1. TURN BURNER SWITCH TO THE OFF POSITION.
2. RINSE & CLOSE CHEMICAL VALVE.
3. SQUEEZE THE TRIGGER ON THE SPRAY GUN

UNTIL THE WATER BECOMES COOL.

4. TURN MOTOR/ENGINE SWITCH OFF with the

appropriate controls.

5. TURN OFF WATER SUPPLY.
6. SQUEEZE TRIGGER TO RELEASE ANY

TRAPPED PRESSURE IN DISCHARGE HOSE.

7. ANTIFREEZE EQUIPMENT:

In the event that the equipment is not to be used for an
extended period, store in heated space or antifreeze the unit.
Run the machine until the float tank is near empty, fill with
a 50% mix of water and antifreeze and run until antifreeze
appears at the high pressure outlet.  If unit is equipped with
a blow out valve, it may be blown out with compressed air
in addition to using antifreeze solution.  On direct feed units
(no float tank), use a 5' garden hose to draw the antifreeze
mix from a bucket.  Or blow out the unit with compressed
air until only air and no water comes out of the discharge.

CHASSIS & TRAILER ASSEMBLY:

To maintain teh appearance of hte machne, use stainless steel
claner on teh stainless panels.
Check tire pressure.  Check all bolts including the lug nuts for
tightness and condition periodically.  Grease wheel bearings as
required and adjust after first month.

TIRE PRESSURE

T200

T300

T400

T500

35psi

35psi

40psi

40psi

POWER SYSTEMS:

ELECTRIC MOTORS:  All single phase

electric motors contain a manual or auto-
matic thermal overload which will shut down
the motor if it overheats.  If the overload or
starter shuts down the motor, have an elec-
trician or an authorized Hydro Tek distributor
check for electrical problems.  Voltage reading under load
should be +/- 10% of name plate voltage on motor.  The
motor can be reset by depressing the red overload button
located on either the motor or the starter, (as shown above).
Use thumb pressure only - DO NOT force. Wait for motor
to cool before re-setting. The automatic overload will reset
itself after the motor has cooled.

Never spray water on the unit, or damage to the electric

motor(s) may occur.

Consult the factory if running an electric machine from a

generator.  Three times total system wattage is required.

A fused disconnect switch of sufficient ampere rating

should be installed by an electrician to provide power to the
machine. Refer to the  chart above for electrical require-
ments: (208 Volt is acceptable, but unit motor must be under
nameplate amps; turn psi down). If your unit is equipped with
a ground fault interrupter, it will have to be reset whenever it
is plugged in, or if a ground fault interruption occurs. Test
regularly for proper operation.

GASOLINE ENGINE:  With the proper care and main-

tenance, your gasoline engine will give years of trouble free
service.  Please follow the Service and Maintenance Guide
and the enclosed engine sheet or contact your local authorized
engine dealer for maintenance and repairs.

Use unleaded gasoline with an octane rating of 87 or

higher in the engine fuel tank.  Consult engine manual for
proper oil type and capacity. Change oil every 50 hours and
the filter every 100 hours (see engine manual).  Do not rely
on the low oil shutdown (if equipped) as a reminder to add
oil.  Engine damage from lack of oil will typically not be
warranted even if the low oil system failed.

On  machines with a 115V generator or a 12V burner, the

throttle is preset at the factory (See Generator section on this
page for adjustment).

POWER TRANSMISSION:

DIRECT DRIVE:  Pump is bolted

directly to the motor/engine.  If pump
needs to be removed, do not force off by
prying or damage may occur.  When
reassembling, coat the entire  motor shaft
with heavy grease, or a generous amount

MAINTAIN  PH  BETWEEN  5 & 9

A=TOTAL SYSTEM AMPERES

HORSE 

POWER

115V 

1PH

WIRE 

SIZE

208V 

1PH

WIRE 

SIZE

208V  

3PH

WIRE 

SIZE

230V  

1PH

WIRE 

SIZE

1.5

15A

12/3

N/A

N/A

N/A

N/A

10A

14

2

20A

12/3

N/A

N/A

N/A

N/A

12A

14

4

N/A

N/A

21A

10/3

N/A

N/A

20A

10/3

5

N/A

N/A

24A

10/3

N/A

N/A

23A

10/3

6.5

N/A

N/A

N/A

N/A

N/A

N/A

27A

10/3

7.5

N/A

N/A

N/A

N/A

N/A

N/A

35A

#8

Содержание HG SERIES

Страница 1: ...PERATION MAINTENANCE MANUAL IMPORTANT CAUTION TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING 2007 HydroTek POWER WASHERS CPKSERIES HG SERIES SH SERIES SK SERIES SR SERIES ST SERIES ...

Страница 2: ..._______ on the product label The serial number _______________________ located at the base of the machine The purchases date from your purchase receipt required for warranty service A description of the problem Ordering Parts and Accessories To order parts and accessories for your pressure washer call or visit your local dealer To get the best use of your pressure washer please read the manual car...

Страница 3: ...et downstream injection Water Supply direct float tank supply tank feed Heating System 9 Coil Heat Exchanger System temperature flow switch controls Diesel Fired Burner air band transformer fuel pump filter solenoid Pressure Delivery System 9 Discharge Hose Hose Reels Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles steam nozzle and turbo nozzle Hydro Twister Trailers TROUBLE...

Страница 4: ...DUCTION ONEYEARLIMITEDPARTSWARRANTY Provided by Hydro Tek excluding normal wear items listed below Labor excluded ONEYEARWARRANTYONENGINES ONEYEAR OR LESS ON ELECTRIC MOTORS Up to two year limited warranty provided by the respective engine manufacturer and up to one year by electric motor manufacturer Labor excluded ONE YEAR COIL WARRANTY one year parts warranty Labor freezing descaling excluded O...

Страница 5: ...atingpressureortemperature 4 KEEPHANDSCLEAROFBELTSANDMOVINGPARTS 5 Do not operate the product when fatigued or under the influ ence of alcohol or drugs ELECTRICAL PRECAUTIONS 1 ObserveallState Local andNationalcodesfortheinstalla tionofyourelectricallypoweredwasher 2 For a grounded product rated 250 volts single phase or less This Product Is Provided With A Ground Fault Circuit Inter rupterBuiltIn...

Страница 6: ...isconnectbeforespraying 2 PURGE AIR FROM SYSTEM Squeezethetriggeronthespraygununtilaconstantstreamof water comes out Purging works best with nozzle removed from wand and or dual wand in the low pressure mode 3 SELECT DESIRED NOZZLE Connect nozzle securely to spray wand If equipped close pressure adjusting knob on dual wand Hold gun firmly squeeze trigger for highpressurespray O ringshouldbereplace...

Страница 7: ...manual or auto maticthermaloverloadwhichwillshutdown the motor if it overheats If the overload or starter shuts down the motor have an elec tricianoranauthorizedHydroTekdistributor check for electrical problems Voltage reading under load should be 10 of name plate voltage on motor The motor can be reset by depressing the red overload button located on either the motor or the starter as shown above...

Страница 8: ...ter temperature is 145ºF Do not run pump dry Protect from freezing Do not run a frozen pump until it is completely thawed UNLOADER AND PRESSURE RELIEF VALVE The unloader valve is preset at the factory to govern the proper output pressure of your machine It will release the pressure of the pump output back into the inlet if the trigger on the spray gun is released NEVER increase the set pressure on...

Страница 9: ...the coils of pipe which in turn heats the water flowing through it Use clean 2 DIESEL FUEL for the burner or substitute 1 diesel light fuel oil or Kerosene if diesel is not available AIR BAND adjustments may need to be made to compen sate for higher elevations or if more than a trace of smoke is observed in the burner exhaust The ELECTRODES may need to be cleaned and adjusted periodically These ad...

Страница 10: ... nozzle multiplies the power ofyourmachinebyrotatingthesprayjetandmakingthewater impact the surface harder to give better cleaning results Simply replace the spray nozzle with the turbo nozzle and squeezethetriggeronthespraygunwiththeburneroffforhigh pressure spray Do not point the turbo nozzle upward when starting Turbo Laser type nozzles cannot be used with water over 190º or life of the turbo n...

Страница 11: ...rakes Test that theyare operational Brake Adjustment Adjust to proper operating clearance x Brake Magnets Inspect for wear and current draw x Brake Linings Inspect for wear and contamination x Brake Controller Check for correct amperage modulation x Brake Cylinders Check for leaks sticking x Brake lines Inspect for cracks leaks or kinks x Trailer Brake Wiring Inspect for bare spots fray ect x Brea...

Страница 12: ...of oil leakage and replace damaged O ring or seal The most recurring probable cause is listed first Repairs should be made only by a qualified technician PowerSystem GasolineEngineDriven Engine will not start or crank over Engine will not start but will crank over Engine bogs down under load whenever spray gun is triggered Electric motor does not start Machine will not auto start If equipped Trigg...

Страница 13: ...on if equipped Fill burner tank with 2 diesel Squeeze trigger to fire burner Clean or tighten fuel filter Check fuel pressure Clean spray nozzle Reset overload locate source of overload Install nozzle in wand See pumping systems trouble shooting Check fuel pressure filter fuel lines Replace fuel pump and or nozzle Check electrical continuity with pump spraying and burner on Replace fuel valve if i...

Страница 14: ...TRIGGER IS PULLED REPLACE IF NO CONTINUITY CHECK BELT TENSION ADJUST IF NEEDED ADJUST ENGINE RPM TO RUN IN SPEC VOLTAGE OUTPUT CHANGES WITH GENERATOR SPEED CHECK CAPACITOR FOR 16MFD ARC TERMINALS WITH SCREW DRIVER BEFORE TESTING IF ALL THESE TEST GOOD REPLACE GENERATOR ADJUST FUEL PRESSURE TO SPEC CHECK REPLACE FILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS ...

Страница 15: ...ILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS THERE FUEL VAPOR COMING OUT OF THE BURNER EXHAUST CHECK THE TRANSFORMER FOR SPARK CAUTION HIGH VOLTAGE CHECK ELECTRODE ADJUSTMENT AND AIR BAND ADJUSTMANT SEE BURNER SPEC SHEET FOR SETTING ELECTRODE GAP IS VERY IMPORTANT CHECK ELECTRODES FOR CRACKS REPLACE FUEL NOZZLE REPLACE INSULATION IF IT IS SATURATED WITH DIE...

Страница 16: ...WIRING DIAGRAMS ST 16 ...

Страница 17: ...17 WIRING DIAGRAMS ST ...

Страница 18: ...WIRING DIAGRAMS SR 18 ...

Страница 19: ...19 WIRING DIAGRAMS SK ...

Страница 20: ...20 WIRING DIAGRAM SH ...

Страница 21: ...21 WIRING DIAGRAMS SH ...

Страница 22: ...22 WIRING DIAGRAMS HG ...

Страница 23: ...SERVICE RECORD 23 MODEL _______SERIAL __________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Страница 24: ...withsyntheticoilwhichdoesnotrequirechanging ReplaceBurnerFilter Monthly Moreofteniffuelqualityispoor RemoveBurnerSoot Annually BurnerAdjustment Cleaning Annually DescaleCoil Annually MoreOftenIfRequired ReplaceSprayNozzle 6months RplcQuickConnects Annually CleanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten6months Inspect Replace Annually MAINTENA...

Отзывы: