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  12

  TROUBLE SHOOTING GUIDE

PROBLEM

PROBABLE CAUSE*

REMEDY

Charge or replace battery, add electrolyte if

battery is new.

Clean connections.

Connect or replace damaged cables.

Replace or repair seized part.

Repair or replace.

Check engine power switch.

Add oil to engine, check more frequently.

Fill with the appropriate fuel.

Replace or clean fuel filter.

Choke only as required.

See engine manual or engine dealer.

Lower the pressure on the unit and check for

correct engine speed (RPM).

Remove head and wire brush deposits.

Check cord, plug, socket, and breaker.

Reset manual overload by depressing the thermal

switch on the outside of the motor or starter  after the

motor has cooled. CAUTION! Automatic overload will

restart the motor automatically when it has cooled.

Check power switch.

Replace or repair motor and/or wiring.

Connect water Supply.

25 psi minimum.

Descale coil for better water flow.

Remove spray nozzle and pull trigger to check

auto-start function

Check mechanical function & electrical signal to relay.

Clean valve assembly or replace gun.

Turn water on.

Clean or replace with proper size.

Close soap valve or submerge detergent pickup

tube into solution.

Clean obstruction or scale deposits from coil

with coil cleaner.

Crack open fitting on high pressure outlet of pump.

Install Nozzle.

Dual wand valve must be closed and high

pressure nozzle installed.

Replace hose, quick coupler, or o-ring in the

quick coupler.

Clean and check more frequently.

Replace with nozzle of proper size.

Tighten or replace with correct belt.

Install pressure gauge on pump head to adjust

pressure. Check valve seat on unloader.

Reseal fittings and inspect inlet hoses for air leaks.

Increase water supply flow.

Clean out or replace worn valves.

Check fittings and hose for air tight seal, clean

inlet strainer screen.

Replace seals.

Pressure feed the pump and replace L.P. seals

if water leaks from the pump head.

Replace pump or bearing.

Locate point of oil leakage and replace damaged

O-ring or seal.

* The most recurring probable cause is listed first.    Repairs should be made only by a qualified technician.

Power System: Gasoline Engine Driven

Engine will not start or crank over.

Engine will not start but will crank

over.

Engine bogs down under load,

whenever spray gun is triggered.

Electric motor does not start.

Machine will not auto-start(If

equipped).

Trigger gun leaks or will not shut off.

Pump runs but there is no spray pressure.

Pump runs but has low spray pressure.

Pump runs but there is erratic,

fluctuating pressure.

Excessive crankshaft play or loud,

knocking noise in pump.

Oil leaking from pump.

Pumping  System

Battery dead.

Dirty battery connection.

Battery cables disconnected.

Engine, pump, or gearbox is seized.

Keyswitch, solenoid and starter on engine

defective.

Engine power switch is off or defective.

Low oil shut down is activated.

Low on fuel.

Fuel filter is clogged.

Engine flooded or starved.

Engine needs to be repaired or replaced.

Operating in high elevation.

Carbon deposits on cylinder head.

No electric power.

Thermal overload in the motor or starter has

been tripped.

Power switch inoperative.

Electric motor or wiring failure.

No water to inlet.

Must have adequate water supply.

Coil scale build up.

Check filter screen & inlet pressure.

Inlet flow switch defective or jammed with

debris.

Debris in gun valve assembly.

Water turned off.

Nozzle is plugged.

Inlet chemical injection valve is open, without the

end of the pickup tube inserted into detergent.

Coil on hot water machines is obstructed.

Priming of pump after run dry.

Nozzle not installed.

Dual wand valve is open.

Leaky discharge hose or quick coupler.

Water sprays out around nozzle.

Inlet strainer clogged.

Worn or wrong size nozzle.

Belt slippage.

Unloader valve worn or improperly adjusted.

Air leak in inlet plumbing.

Inadequate incoming water supply.

Stuck inlet or discharge valves.

Restricted inlet or air entering the inlet plumbing

on the pump.

Leaking H.P. seals.

Leaking L.P. seals.

Broken or worn bearing or connecting rod in

crankcase.

Loose drain plug or damaged seal.

Power System: Electric Motor Driven

Содержание HG SERIES

Страница 1: ...PERATION MAINTENANCE MANUAL IMPORTANT CAUTION TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING 2007 HydroTek POWER WASHERS CPKSERIES HG SERIES SH SERIES SK SERIES SR SERIES ST SERIES ...

Страница 2: ..._______ on the product label The serial number _______________________ located at the base of the machine The purchases date from your purchase receipt required for warranty service A description of the problem Ordering Parts and Accessories To order parts and accessories for your pressure washer call or visit your local dealer To get the best use of your pressure washer please read the manual car...

Страница 3: ...et downstream injection Water Supply direct float tank supply tank feed Heating System 9 Coil Heat Exchanger System temperature flow switch controls Diesel Fired Burner air band transformer fuel pump filter solenoid Pressure Delivery System 9 Discharge Hose Hose Reels Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles steam nozzle and turbo nozzle Hydro Twister Trailers TROUBLE...

Страница 4: ...DUCTION ONEYEARLIMITEDPARTSWARRANTY Provided by Hydro Tek excluding normal wear items listed below Labor excluded ONEYEARWARRANTYONENGINES ONEYEAR OR LESS ON ELECTRIC MOTORS Up to two year limited warranty provided by the respective engine manufacturer and up to one year by electric motor manufacturer Labor excluded ONE YEAR COIL WARRANTY one year parts warranty Labor freezing descaling excluded O...

Страница 5: ...atingpressureortemperature 4 KEEPHANDSCLEAROFBELTSANDMOVINGPARTS 5 Do not operate the product when fatigued or under the influ ence of alcohol or drugs ELECTRICAL PRECAUTIONS 1 ObserveallState Local andNationalcodesfortheinstalla tionofyourelectricallypoweredwasher 2 For a grounded product rated 250 volts single phase or less This Product Is Provided With A Ground Fault Circuit Inter rupterBuiltIn...

Страница 6: ...isconnectbeforespraying 2 PURGE AIR FROM SYSTEM Squeezethetriggeronthespraygununtilaconstantstreamof water comes out Purging works best with nozzle removed from wand and or dual wand in the low pressure mode 3 SELECT DESIRED NOZZLE Connect nozzle securely to spray wand If equipped close pressure adjusting knob on dual wand Hold gun firmly squeeze trigger for highpressurespray O ringshouldbereplace...

Страница 7: ...manual or auto maticthermaloverloadwhichwillshutdown the motor if it overheats If the overload or starter shuts down the motor have an elec tricianoranauthorizedHydroTekdistributor check for electrical problems Voltage reading under load should be 10 of name plate voltage on motor The motor can be reset by depressing the red overload button located on either the motor or the starter as shown above...

Страница 8: ...ter temperature is 145ºF Do not run pump dry Protect from freezing Do not run a frozen pump until it is completely thawed UNLOADER AND PRESSURE RELIEF VALVE The unloader valve is preset at the factory to govern the proper output pressure of your machine It will release the pressure of the pump output back into the inlet if the trigger on the spray gun is released NEVER increase the set pressure on...

Страница 9: ...the coils of pipe which in turn heats the water flowing through it Use clean 2 DIESEL FUEL for the burner or substitute 1 diesel light fuel oil or Kerosene if diesel is not available AIR BAND adjustments may need to be made to compen sate for higher elevations or if more than a trace of smoke is observed in the burner exhaust The ELECTRODES may need to be cleaned and adjusted periodically These ad...

Страница 10: ... nozzle multiplies the power ofyourmachinebyrotatingthesprayjetandmakingthewater impact the surface harder to give better cleaning results Simply replace the spray nozzle with the turbo nozzle and squeezethetriggeronthespraygunwiththeburneroffforhigh pressure spray Do not point the turbo nozzle upward when starting Turbo Laser type nozzles cannot be used with water over 190º or life of the turbo n...

Страница 11: ...rakes Test that theyare operational Brake Adjustment Adjust to proper operating clearance x Brake Magnets Inspect for wear and current draw x Brake Linings Inspect for wear and contamination x Brake Controller Check for correct amperage modulation x Brake Cylinders Check for leaks sticking x Brake lines Inspect for cracks leaks or kinks x Trailer Brake Wiring Inspect for bare spots fray ect x Brea...

Страница 12: ...of oil leakage and replace damaged O ring or seal The most recurring probable cause is listed first Repairs should be made only by a qualified technician PowerSystem GasolineEngineDriven Engine will not start or crank over Engine will not start but will crank over Engine bogs down under load whenever spray gun is triggered Electric motor does not start Machine will not auto start If equipped Trigg...

Страница 13: ...on if equipped Fill burner tank with 2 diesel Squeeze trigger to fire burner Clean or tighten fuel filter Check fuel pressure Clean spray nozzle Reset overload locate source of overload Install nozzle in wand See pumping systems trouble shooting Check fuel pressure filter fuel lines Replace fuel pump and or nozzle Check electrical continuity with pump spraying and burner on Replace fuel valve if i...

Страница 14: ...TRIGGER IS PULLED REPLACE IF NO CONTINUITY CHECK BELT TENSION ADJUST IF NEEDED ADJUST ENGINE RPM TO RUN IN SPEC VOLTAGE OUTPUT CHANGES WITH GENERATOR SPEED CHECK CAPACITOR FOR 16MFD ARC TERMINALS WITH SCREW DRIVER BEFORE TESTING IF ALL THESE TEST GOOD REPLACE GENERATOR ADJUST FUEL PRESSURE TO SPEC CHECK REPLACE FILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS ...

Страница 15: ...ILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS THERE FUEL VAPOR COMING OUT OF THE BURNER EXHAUST CHECK THE TRANSFORMER FOR SPARK CAUTION HIGH VOLTAGE CHECK ELECTRODE ADJUSTMENT AND AIR BAND ADJUSTMANT SEE BURNER SPEC SHEET FOR SETTING ELECTRODE GAP IS VERY IMPORTANT CHECK ELECTRODES FOR CRACKS REPLACE FUEL NOZZLE REPLACE INSULATION IF IT IS SATURATED WITH DIE...

Страница 16: ...WIRING DIAGRAMS ST 16 ...

Страница 17: ...17 WIRING DIAGRAMS ST ...

Страница 18: ...WIRING DIAGRAMS SR 18 ...

Страница 19: ...19 WIRING DIAGRAMS SK ...

Страница 20: ...20 WIRING DIAGRAM SH ...

Страница 21: ...21 WIRING DIAGRAMS SH ...

Страница 22: ...22 WIRING DIAGRAMS HG ...

Страница 23: ...SERVICE RECORD 23 MODEL _______SERIAL __________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Страница 24: ...withsyntheticoilwhichdoesnotrequirechanging ReplaceBurnerFilter Monthly Moreofteniffuelqualityispoor RemoveBurnerSoot Annually BurnerAdjustment Cleaning Annually DescaleCoil Annually MoreOftenIfRequired ReplaceSprayNozzle 6months RplcQuickConnects Annually CleanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten6months Inspect Replace Annually MAINTENA...

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