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   12VDC BURNER TROUBLE SHOOTING FLOW CHART
15

IS THERE DIESEL FUEL

IN THE TANK?

IS THE BREAKER ON

THE CONTROL PANEL

TRIPPED OR IS THE

INLINE FUSE BLOWN?

IS THE SPRAY

TIP INSTALLED?

IS THE BURNER SWITCH

TURNED ON & THE

THERMOSTAT TURNED

UP?

IS THE TRIGGER

BEING PULLED?

IS THE FUEL

PRESSURE 140PSI (+-

10PSI)?

DOES THE BURNER

MOTOR TURN?

ADD

FUEL

INSTALL SPRAY TIP. BURNER REQUIRES

1000PSI TO OPPERATE. IF THE UNIT IS

EQUIPED W/DUAL LANCE WAND CLOSE THE

VALVE TO INCREASE PRESSURE. VERIFY

PROPER NOZZLE SIZE.

TRIGGER MUST BE PULLED TO

OPPERATE PRESSURE/FLOW SWITCH.

TURN SWITCH ON & TURN THERMOSTAT

UP

RESET THE BREAKER AND/OR REPLACE THE FUSE-LOOK FOR SHORT. CHECK ENGINE OUTPUT-

MUST BE 12VDC OR HIGHER & LOAD TEST THE BATTERY.  CHECK ENGINE RPM: 3200 FOR BELT

DRIVE, 3400RPM FOR DIRECT DRIVE.  REPAIR CHARGING CIRCUIT AND/OR REPLACE BATTERY

IF NEEDED. LOW VOLTAGE WILL EFFECT BURNER PERFORMANCE.

CHECK FOR 12VDC AT THE SMALL TERMINALS ON THE BURNER RELAY WHEN THE TRIGGER IS

PULLED AND THE BURNER SWITCH IS ON AND THE THERMOSTAT IS TURNED UP. DO YOU GET

VOLTAGE?

ADJUST FUEL PRESSURE TO SPEC. CHECK/REPLACE FILTER & REPAIR ANY AIR LEAKS. IF

PROPER PRESSURE CANNOT BE OBTAINED, REPLACE FUEL PUMP.

IS THERE FUEL

VAPOR COMING OUT

OF THE BURNER

EXHAUST?

CHECK THE TRANSFORMER FOR SPARK

 !!!CAUTION HIGH VOLTAGE!!!

 CHECK ELECTRODE

ADJUSTMENT AND AIR BAND ADJUSTMANT  (SEE BURNER SPEC SHEET FOR SETTING-

ELECTRODE GAP IS VERY IMPORTANT).  CHECK ELECTRODES FOR CRACKS. REPLACE FUEL

NOZZLE. REPLACE INSULATION IF IT IS SATURATED WITH DIESEL FUEL

TROUBLESHOOTING ENDS: REPEAT PROCEEDURE UNTIL TROUBLEFREE OPERATION IS

OBTAINED

No

No

No

No

Yes

No

Yes

No

Yes

Yes

Yes

Yes

JUMP THE TWO BIG RELAY

TERMINALS TOGETHER (CAUTION-

ONLY FOR 1-2 SECONDS). IF THE

BURNER MOTOR STARTS, REPLACE

THE RELAY- IF NOT REPLACE THE

BURNER MOTOR.

CHECK HEAT SWITCH/THERMOSTAT FOR

CONTINUITY(THERMOSTAT MUST BE ADJUSTED TO HIGHEST

SETTING BEFORE TESTING-REPLACE IF NO CONTINUITY). CHECK

PRESSURE SWITCH FOR CONTINUITY WHEN MACHINE IS

RUNNING AND WITH TRIGGER PULLED-REPLACE IF NO

CONTINUITY.

No

No

Yes

No

Yes

Yes

BURNER DOES

"NOT" COME ON

BURNER DOES

"NOT"TURN

OFF

!!CAUTION!! TURN UNIT
OFF IMMEDIATELY AND

REPAIR

DISCONNECT THE WIRE(S) FROM

ONE OF THE SMALL TERMINALS

OF THE BURNER RELAY. DOES

THE BURNER CONTINUE TO FIRE?

REPLACE

BURNER RELAY

REPLACE THE

PRESSURE/

FLOW SWITCH

Yes

CHECK OUT THE UNIT: REPLACE
ANY DAMAGED HOSES, O-RINGS

AND/OR TRIGGER GUN.

No

Содержание HG SERIES

Страница 1: ...PERATION MAINTENANCE MANUAL IMPORTANT CAUTION TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING 2007 HydroTek POWER WASHERS CPKSERIES HG SERIES SH SERIES SK SERIES SR SERIES ST SERIES ...

Страница 2: ..._______ on the product label The serial number _______________________ located at the base of the machine The purchases date from your purchase receipt required for warranty service A description of the problem Ordering Parts and Accessories To order parts and accessories for your pressure washer call or visit your local dealer To get the best use of your pressure washer please read the manual car...

Страница 3: ...et downstream injection Water Supply direct float tank supply tank feed Heating System 9 Coil Heat Exchanger System temperature flow switch controls Diesel Fired Burner air band transformer fuel pump filter solenoid Pressure Delivery System 9 Discharge Hose Hose Reels Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles steam nozzle and turbo nozzle Hydro Twister Trailers TROUBLE...

Страница 4: ...DUCTION ONEYEARLIMITEDPARTSWARRANTY Provided by Hydro Tek excluding normal wear items listed below Labor excluded ONEYEARWARRANTYONENGINES ONEYEAR OR LESS ON ELECTRIC MOTORS Up to two year limited warranty provided by the respective engine manufacturer and up to one year by electric motor manufacturer Labor excluded ONE YEAR COIL WARRANTY one year parts warranty Labor freezing descaling excluded O...

Страница 5: ...atingpressureortemperature 4 KEEPHANDSCLEAROFBELTSANDMOVINGPARTS 5 Do not operate the product when fatigued or under the influ ence of alcohol or drugs ELECTRICAL PRECAUTIONS 1 ObserveallState Local andNationalcodesfortheinstalla tionofyourelectricallypoweredwasher 2 For a grounded product rated 250 volts single phase or less This Product Is Provided With A Ground Fault Circuit Inter rupterBuiltIn...

Страница 6: ...isconnectbeforespraying 2 PURGE AIR FROM SYSTEM Squeezethetriggeronthespraygununtilaconstantstreamof water comes out Purging works best with nozzle removed from wand and or dual wand in the low pressure mode 3 SELECT DESIRED NOZZLE Connect nozzle securely to spray wand If equipped close pressure adjusting knob on dual wand Hold gun firmly squeeze trigger for highpressurespray O ringshouldbereplace...

Страница 7: ...manual or auto maticthermaloverloadwhichwillshutdown the motor if it overheats If the overload or starter shuts down the motor have an elec tricianoranauthorizedHydroTekdistributor check for electrical problems Voltage reading under load should be 10 of name plate voltage on motor The motor can be reset by depressing the red overload button located on either the motor or the starter as shown above...

Страница 8: ...ter temperature is 145ºF Do not run pump dry Protect from freezing Do not run a frozen pump until it is completely thawed UNLOADER AND PRESSURE RELIEF VALVE The unloader valve is preset at the factory to govern the proper output pressure of your machine It will release the pressure of the pump output back into the inlet if the trigger on the spray gun is released NEVER increase the set pressure on...

Страница 9: ...the coils of pipe which in turn heats the water flowing through it Use clean 2 DIESEL FUEL for the burner or substitute 1 diesel light fuel oil or Kerosene if diesel is not available AIR BAND adjustments may need to be made to compen sate for higher elevations or if more than a trace of smoke is observed in the burner exhaust The ELECTRODES may need to be cleaned and adjusted periodically These ad...

Страница 10: ... nozzle multiplies the power ofyourmachinebyrotatingthesprayjetandmakingthewater impact the surface harder to give better cleaning results Simply replace the spray nozzle with the turbo nozzle and squeezethetriggeronthespraygunwiththeburneroffforhigh pressure spray Do not point the turbo nozzle upward when starting Turbo Laser type nozzles cannot be used with water over 190º or life of the turbo n...

Страница 11: ...rakes Test that theyare operational Brake Adjustment Adjust to proper operating clearance x Brake Magnets Inspect for wear and current draw x Brake Linings Inspect for wear and contamination x Brake Controller Check for correct amperage modulation x Brake Cylinders Check for leaks sticking x Brake lines Inspect for cracks leaks or kinks x Trailer Brake Wiring Inspect for bare spots fray ect x Brea...

Страница 12: ...of oil leakage and replace damaged O ring or seal The most recurring probable cause is listed first Repairs should be made only by a qualified technician PowerSystem GasolineEngineDriven Engine will not start or crank over Engine will not start but will crank over Engine bogs down under load whenever spray gun is triggered Electric motor does not start Machine will not auto start If equipped Trigg...

Страница 13: ...on if equipped Fill burner tank with 2 diesel Squeeze trigger to fire burner Clean or tighten fuel filter Check fuel pressure Clean spray nozzle Reset overload locate source of overload Install nozzle in wand See pumping systems trouble shooting Check fuel pressure filter fuel lines Replace fuel pump and or nozzle Check electrical continuity with pump spraying and burner on Replace fuel valve if i...

Страница 14: ...TRIGGER IS PULLED REPLACE IF NO CONTINUITY CHECK BELT TENSION ADJUST IF NEEDED ADJUST ENGINE RPM TO RUN IN SPEC VOLTAGE OUTPUT CHANGES WITH GENERATOR SPEED CHECK CAPACITOR FOR 16MFD ARC TERMINALS WITH SCREW DRIVER BEFORE TESTING IF ALL THESE TEST GOOD REPLACE GENERATOR ADJUST FUEL PRESSURE TO SPEC CHECK REPLACE FILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS ...

Страница 15: ...ILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS THERE FUEL VAPOR COMING OUT OF THE BURNER EXHAUST CHECK THE TRANSFORMER FOR SPARK CAUTION HIGH VOLTAGE CHECK ELECTRODE ADJUSTMENT AND AIR BAND ADJUSTMANT SEE BURNER SPEC SHEET FOR SETTING ELECTRODE GAP IS VERY IMPORTANT CHECK ELECTRODES FOR CRACKS REPLACE FUEL NOZZLE REPLACE INSULATION IF IT IS SATURATED WITH DIE...

Страница 16: ...WIRING DIAGRAMS ST 16 ...

Страница 17: ...17 WIRING DIAGRAMS ST ...

Страница 18: ...WIRING DIAGRAMS SR 18 ...

Страница 19: ...19 WIRING DIAGRAMS SK ...

Страница 20: ...20 WIRING DIAGRAM SH ...

Страница 21: ...21 WIRING DIAGRAMS SH ...

Страница 22: ...22 WIRING DIAGRAMS HG ...

Страница 23: ...SERVICE RECORD 23 MODEL _______SERIAL __________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Страница 24: ...withsyntheticoilwhichdoesnotrequirechanging ReplaceBurnerFilter Monthly Moreofteniffuelqualityispoor RemoveBurnerSoot Annually BurnerAdjustment Cleaning Annually DescaleCoil Annually MoreOftenIfRequired ReplaceSprayNozzle 6months RplcQuickConnects Annually CleanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten6months Inspect Replace Annually MAINTENA...

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