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Machine Assemblies and Parts lists: 9-26

Hi pressure Manifold assembly

Figure 9-19.

8059

NOTES:

1. REFERENCE BOM P/N 610-008-015.

REVISIONS

LTR

REVISION

CODE

DATE

CHKD APPVD

ORIFICE, Ø0.021 1/8" NPT s/s

S. STEEL

000-180-030

- - -

ORIFICE, SET SCREW - 0.061"

S. STEEL

000-180-006

4286

SPRING, 0.540 O.D. x 0.041 WIRE x 1.00 LG.

S.STEEL

000-155-020

- - -

SENSOR, RTD COMPRESSION FITTING STYLE

VARIOUS

000-149-540

- - -

SENDER, TEMPERATURE

BRASS

000-149-039

- - -

SENSOR, 285F NASON- 3/8" NPT

VARIOUS

000-149-027

- - -

PLUG, 1/2" NPT ALLEN HEAD

BRASS

000-106-111

MANIFOLD, HI-PSI

UNS C36000 /

ASTM B16 H02

000-090-010

4554

BUSHING, MODIFIED SET SCREW ORIFICE - 1/8" NPT

BARSS

000-052-787

8078

COMPRESSION, 3/16" x 1/4" NPT THERMOCOUPLE

BRASS

000-052-587

- - -

NIPPLE, 3/8" M JIC x 3/8" NPT

BRASS

000-052-528

- - -

NIPPLE, 1/4" SAE x 1/4" NPT

BRASS

000-052-527

- - -

NIPPLE, 1/4" NPT x 1/4" JIC

S. STEEL

000-052-526

- - -

BUSHING, MODIFIED SET SCREW ORIFICE

BRASS

000-052-423

2768

TEE, 3/8" NPT MALE STREET

BRASS

000-052-023

- - -

FILTER, 1/4" NPT REPLACEMENT "Y"

VARIOUS

000-049-016

- - -

ITEM NO.

QTY.

DESCRIPTION

MATERIAL

PART NO.

DWG. NO.

ASSEMBLY, HI PSI MANIFOLD

REV

8059

SEE NOTES

03/31/2010

USED ON

NEXT ASSY

APPLICATION

CODE:

PART NUMBER

UNLESS OTHERWISE NOTED

DIMENSIONS ARE IN INCHES

BREAK ALL SHARP EDGES 0.005-.015

TOLERANCES

.X= .1

.XX= .03

.XXX= .010

ANGULAR= 1°

SIZE

11015 47th Avenue West,

Mukilteo, Washington 98275

PROPRIETARY INFORMATION

DRAWING NUMBER

SHEET 1 OF 1

SCALE: 1:1

APPVD

CHECKED

DRAWN

125

MACHINE

FINISH

L.O.L.
C.I.R.
C.I.R.

- - -

TMT 3000

- - -

8054

Hi pressure Manifold assembly parts list

000-049-016

filter, 1/4” NPT Replacement “y”

000-052-023

Tee, 3/8” NPT Male Street

000-052-423

Bushing, Modified Set Screw Orifice

000-052-526

Nipple, 1/4” NPT X 1/4” JIC

000-052-527

Nipple, 1/4” SAe X 1/4” NPT

000-052-528

Nipple, 3/8” M JIC X 3/8” NPT

000-052-587

Compression, 3/16” X 1/4” NPT Thermocouple

000-052-787

Bushing, Modified Set Screw Orifice - 1/8” NPT

Item

part number

Description

Qty

Item

part number

Description

Qty

000-090-010

Manifold, Hi-PSI

000-106-111

Plug, 1/2” NPT Allen Head

000-149-027

Sensor, 285f Nason- 3/8” NPT

000-149-039

Sender, Temperature

000-149-540

Sensor, RTD Compression fitting Style

000-155-020

Spring, 0.540 O.D. X 0.041 Wire X 1.00 lg.

000-180-006

Orifice, Set Screw - 0.061”

000-180-030

Orifice, Ø0.021 1/8” NPT S/S

NOTES:

1. REFERENCE BOM P/N 610-008-015.

REVISIONS

LTR

REVISION

CODE

DATE

CHKD APPVD

ORIFICE, Ø0.021 1/8" NPT s/s

S. STEEL

000-180-030

- - -

ORIFICE, SET SCREW - 0.061"

S. STEEL

000-180-006

4286

SPRING, 0.540 O.D. x 0.041 WIRE x 1.00 LG.

S.STEEL

000-155-020

- - -

SENSOR, RTD COMPRESSION FITTING STYLE

VARIOUS

000-149-540

- - -

SENDER, TEMPERATURE

BRASS

000-149-039

- - -

SENSOR, 285F NASON- 3/8" NPT

VARIOUS

000-149-027

- - -

PLUG, 1/2" NPT ALLEN HEAD

BRASS

000-106-111

MANIFOLD, HI-PSI

UNS C36000 /

ASTM B16 H02

000-090-010

4554

BUSHING, MODIFIED SET SCREW ORIFICE - 1/8" NPT

BARSS

000-052-787

8078

COMPRESSION, 3/16" x 1/4" NPT THERMOCOUPLE

BRASS

000-052-587

- - -

NIPPLE, 3/8" M JIC x 3/8" NPT

BRASS

000-052-528

- - -

NIPPLE, 1/4" SAE x 1/4" NPT

BRASS

000-052-527

- - -

NIPPLE, 1/4" NPT x 1/4" JIC

S. STEEL

000-052-526

- - -

BUSHING, MODIFIED SET SCREW ORIFICE

BRASS

000-052-423

2768

TEE, 3/8" NPT MALE STREET

BRASS

000-052-023

- - -

FILTER, 1/4" NPT REPLACEMENT "Y"

VARIOUS

000-049-016

- - -

ITEM NO.

QTY.

DESCRIPTION

MATERIAL

PART NO.

DWG. NO.

ASSEMBLY, HI PSI MANIFOLD

REV

8059

SEE NOTES

03/31/2010

USED ON

NEXT ASSY

APPLICATION

CODE:

PART NUMBER

UNLESS OTHERWISE NOTED

DIMENSIONS ARE IN INCHES

BREAK ALL SHARP EDGES 0.005-.015

TOLERANCES

.X= .1

.XX= .03

.XXX= .010

ANGULAR= 1°

SIZE

11015 47th Avenue West,

Mukilteo, Washington 98275

PROPRIETARY INFORMATION

DRAWING NUMBER

SHEET 1 OF 1

SCALE: 1:1

APPVD

CHECKED

DRAWN

125

MACHINE

FINISH

L.O.L.
C.I.R.
C.I.R.

- - -

TMT 3000

- - -

8054

Содержание The Master's Touch TMT 3000

Страница 1: ...44128 Rev 0 May 7 2010 000 182 500 No part of this manual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express...

Страница 2: ...Preparing the Carpet for Extraction 3 2 Rinse and Recover 3 3 Overwetting 3 3 Streaking 3 3 Cleaning Tool Tips 3 4 Operating Instructions SECTION 4 Setting the Temperature 4 4 Start up Procedure 4 4 S...

Страница 3: ...ist 9 16 Electrical Panel Assembly Parts List 9 18 Blower Heat Exchanger Assembly Parts List 9 19 Blower Assembly Parts List 9 20 Silencer Assembly Parts List 9 21 Water Box Assembly Parts List 9 23 E...

Страница 4: ...on SECTION 11 Blower 11 1 High Pressure Water Pump 11 1 Vacuum Tank 11 1 Chemical System 11 1 Control Panel 11 1 Vacuum and Solution Hoses 11 2 Cleaning Wand and Tool 11 2 Water Heating System 11 2 Ha...

Страница 5: ...5 3 Replace Center Inlet Check Valve With Modified Check Valve 5 8 Figure 5 4 Apply Grease and Install Valves 5 8 Figure 5 5 Replace Valve Cap and Torque to 95 ft lbs 13 m kgs 5 8 Figure 5 6 Separate...

Страница 6: ...9 4 Frame Assembly View 2 of 4 9 6 Figure 9 5 Frame Assembly View 3 of 4 9 7 Figure 9 6 Frame Assembly View 4 of 4 9 8 Figure 9 7 Engine Assembly View 1 of 2 9 10 Figure 9 8 Engine Assembly View 2 of...

Страница 7: ...pressure water pump which is rated at 4 gpm 15 litres minute The TMT 3000 s innovative design features a stainless steel heat exchanger which allows for heated high pressure cleaning up to 2 500 psi 1...

Страница 8: ...have also been included for your convenience It is the purpose of this manual to help you properly understand maintain and service your TMT 3000 Follow the directions carefully and you will be reward...

Страница 9: ...ning solution is then injected into the pressurized water stream and the heated 2 solution is delivered to the cleaning tool The solution is recovered by the vacuum generated by the vacuum pump and is...

Страница 10: ...ustomer Service direct using the following phone numbers Hours Telephone Numbers E mail Addresses Monday Friday 425 775 7275 Service Tech Support techsupport hydramaster com 7 00 a m to 5 00 p m 425 7...

Страница 11: ...es this WARNING symbol throughout the manual to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or state reg...

Страница 12: ...on monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of building entry doors windows air conditionin...

Страница 13: ...es in anydirection Doingsowillresultinimproperlubricationoftheinternalcomponents and will increase the risk of serious component or engine damage Never perform cleaning operations when the truckmount...

Страница 14: ...ecessary For water hardness details refer to pages 1 14 through 1 17 and for descaling procedures refer to page 5 16 of this Owner s Manual Never allow water to freeze inside the truckmount Serious co...

Страница 15: ...24 500 CC Amps battery for this truckmount This is normally available from the installation dealer Prior to dropping your van off at the distributor for the truckmount to be installed have a spray on...

Страница 16: ...aster Ensure proper placement of the truckmount recovery tank fresh water tank and accessories in the vehicle and check that they are secured with bolts and back up plates The distributor should verif...

Страница 17: ...down the truckmount 3 How to correctly clean with the truckmount 4 Where and how often to check and change component oil levels 5 Freezing damage and how to avoid it This includes explaining proper f...

Страница 18: ...9 litres hr Ignition Key Vacuum Blower Tuthill 3006 Competitor Dual Splash Lubrication Max Vac 12 Hg 304 8 mm Hg Oil Type PneuLube or other ISO 100 rating Gear End Capacity Approx 7 0 oz 207 ml Drive...

Страница 19: ...5 litres capacity Recovery Tank 70 gallon Universal Tank 265 litre Universal Tank Cleaning Wand Tool Stainless Steel S bend Replaceable Grip Rebuildable Solution Valve Garden Hose Connector Chemical J...

Страница 20: ...izes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem The precision technology of truckmount heat exchanger systems is intolerant of any f...

Страница 21: ...related components such as hoses fittings heaters pumps valves and water cooled engines For other countries hard water area maps can be obtained from geological societies Hard Water Map of Mainland Un...

Страница 22: ...vice is more than made up for by an increased life of machine parts reduced chemical costs and continued cleaning efficiency The water softener will also increase the effectiveness of the cleaning che...

Страница 23: ...ed party or agency One disposal method which usually complies with the law is to accumulate the waste water and haul it to an appropriate dump site Another solution to the disposal problem is to use t...

Страница 24: ...ommends installing a spray on bed liner in the vehicle This provides metal to cushion mounting rather than metal to metal and makes for an attractive van interior HydraMaster also recommends installin...

Страница 25: ...e door vans with barn doors open the doors as wide as their construction 2 will allow Be sure to open the doors beyond their standard straight out position if possible by releasing the stops and putti...

Страница 26: ...e as far as possible Although installing the TMT 3000 through the rear door partly limits working access it does direct the noise away from the cleaning site In addition rear mounting not only provide...

Страница 27: ...ng away from the job site Never operate this machine with a portable gas can inside the truck Doing so increases the risk of a fire or explosion Mount a fire extinguisher just inside the rear or side...

Страница 28: ...m Recover this antifreeze and dispose of the recovered antifreeze as stated in the local laws and regulations KEEP ANTIFREEZE OUT OF REACH OF CHILDREN AND ANIMALS Drinking antifreeze can cause death I...

Страница 29: ...e installed in a lower position with respect to the fuel tank and in as vertical a position as possible outlet side up see Figure 2 3 and Figure 2 4 Mount the fuel pump away from sources of heat Figur...

Страница 30: ...produce only as a good a job as the person operating it HydraMaster strongly recommends attending an Institute of Inspection Cleaning and Restoration Certification IICRC approved school as soon as pos...

Страница 31: ...ailures Preparing the Carpet for Extraction Pre vacuum the carpet Whether you instruct the customer to pre vacuum or you offer it as part of your service proper vacuuming will make your job easier wit...

Страница 32: ...rs as the carpet dries HydraMaster recommends the following rinse aids Alkaline Hydra Dri Powder or Hydra Clean Acid ClearWater Rinse Overwetting Overwetting is an annoyance to all concerned Extended...

Страница 33: ...d a second chance to pick up the solution on the carpet If you do not run a dry pass the carpet can take longer to dry and possibly the pad under the carpet can become saturated Be aware of the carpet...

Страница 34: ...3 5 Cleaning Information...

Страница 35: ...riven to the forward and backward by tilting the head of the unit to the left and right The head must be turning to use the self driving feature of the tool and only requires a slight bit of pressure...

Страница 36: ...surface of the upholstery too wet Adjust the volume of water on the tool without it touching any surface the water should just barely come out of the tool before the vacuum pulls it back in The water...

Страница 37: ...controls the System s ignition switch and the engine throttle speed cable Automatic Pump Out APO Pump In system if included in the configuration Water pressure Chemical metering Water box drain Ignit...

Страница 38: ...lube port and the high pressure cleaning solution port where the wand tool connects to the TMT 3000 Photographs and illustrations included in this document can represent optional equipment as well as...

Страница 39: ...off valve turned on can result in serious component damage Before adjusting the pressure for high pressure washing operations turn off the chemical pump shutoff valve by turning the handle shown in Fi...

Страница 40: ...system push the PUMP IN switch to the ON position Connect the cleaning wand or tool to the length of hose required to perform the 3 cleaning job Start the truckmount with 4 The throttle cable in the I...

Страница 41: ...ve 1 to the on position see Figure 4 4 Turn the CHEMICAL PUMP valve 2 located on the dash assembly to the PRIME position to purge any air from the system see Figure 4 1 on page 4 1 With the truckmount...

Страница 42: ...rotect the heat exchange system the TMT 3000 is designed to open the pressure relief valve if the system registers more than 2 500 psi Operating at pressure levels higher than 1 200 psi with the chemi...

Страница 43: ...to the vacuum tank b Spray a HydraMaster recommended spray lubricant into the BLOWER LUBE c PORT for about 5 to 10 seconds while the unit is running Uncap the inlet s and run the unit for another min...

Страница 44: ...provided in the Owner s Guide must be correctly and completely filled out HydraMaster may request to inspect the logs before a warranty claim is honored It is recommended that the log be affixed to t...

Страница 45: ...ite vinegar and water Check all the nuts and bolts Tighten as needed One time engine oil change after 25 hours of operation Every 50 hours thereafter Every 25 hours if operating in high ambient temper...

Страница 46: ...hly with a damp cloth Wipe down the vacuum and high pressure hoses as needed Inspect and clean the vacuum slot on the cleaning wand Check the wand head for sharp edges that could tear carpet File down...

Страница 47: ...cification Changing Engine Oil and Filter The engine oil and filter must be changed every 50 hours or every 3 months whichever occurs first The oil and filter should be changed every 25 hours if the e...

Страница 48: ...l the engine with the correct amount of oil run the engine and check for oil leaks at the drain plug and oil filter gasket Spark Plugs Always use the recommended spark plugs for your engine Hotter or...

Страница 49: ...ambient temperatures Refer to the Pump Servicing Section on the following page for more information If the oil becomes discolored or contaminated one of the oil seals may be damaged Do not operate the...

Страница 50: ...e valve cavity 3 Examine the O ring and replace if there is any evidence of cuts abrasion or 4 distortion Inspect the manifold for wear or damage see 5 Figure 5 2 Inspect the old valves for wear or da...

Страница 51: ...y O ring grease to O rings and 8 install valves Figure 5 4 Replace valve cap and torque to 95 ft lbs 13 m kgs see 9 Figure 5 5 Figure 5 4 Apply Grease and Install Valves Figure 5 5 Replace Valve Cap a...

Страница 52: ...old from crankcase use caution not to damage ceramic plungers The seal assemblies may come off with the manifold see 12 Figure 5 7 Examine the ceramic plungers The surface should be 13 smooth and free...

Страница 53: ...n the plunger bolt Apply a film of O ring grease on the outside of the O ring see Figure 5 10 Apply removable anaerobic thread sealant Loctite 19 542 to the threads of the plunger bolt carefully press...

Страница 54: ...ase Insert proper extractor collet through main seal retainer see 1 Figure 5 11 Tighten collet and extract retainers and seals 2 The Teflon seals of the HT series will be damaged during disassembly so...

Страница 55: ...seal assembly Apply a film of O ring grease on the O ring on the outside of the new high pressure seal 1 Insert the high pressure seal into the cavity with the U shape down 2 Press high pressure seal...

Страница 56: ...ner into the cavity 1 Press the new low pressure seal into the brass low pressure seal retainer and install 2 a new O ring on the outside see Figure 5 14 Press the low pressure seal assembly into the...

Страница 57: ...all manifold and torque the fasteners in an X pattern to 50 of specification 2 and then retorque to 100 specification see Figure 5 17 and Figure 5 18 1 3 4 2 5 8 7 6 1 3 4 2 5 8 7 6 Figure 5 16 Re ins...

Страница 58: ...the inlet to the blower open to the atmosphere Foampassingthroughtheblowercanleadtoseriousproblemswiththetruckmount It is important to keep the vacuum tank free of foam The tank is protected from over...

Страница 59: ...he recirculation kit P N 000 078 058 start with an empty water box Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify that the fl...

Страница 60: ...tach the opposite end to the recirculation fitting If more sections of hose are to be freeze guarded attach those inline Start the truckmount and allow it to run for 2 to 3 minutes This will distribut...

Страница 61: ...nds which have been freeze guarded to the truckmount 1 Attach the incoming water source to the front of the truckmount 2 Start the truckmount 3 Spray the solution through the hoses and wands into a se...

Страница 62: ...of the machine to gain access to the tensioning screw 4 Adjust the tension of the belt by turning the 20 x 4 long screw 5 After the proper belt tension is achieved tighten the bolt on the idler pulley...

Страница 63: ...and the necessary amount of high pressure water passes through the by pass valve and to the heat exchanger see Figure 6 1 In the cross flow heat exchanger the temperature is raised The heat necessary...

Страница 64: ...chemical is pressurized by the HydraMaster diaphragm chemical pump attached 8 to the head of the water pump This pump pulls the chemical from the chemical or soap jug through the chemical flow meter s...

Страница 65: ...the front of the truckmount into the water box 2 Pressurized water enters the by pass valve This valve allows manual adjustment of the pressure level 3 Water travels to the cross flow heat exchanger...

Страница 66: ...manifold When the system achieves the maximum operating temperature the solenoid opens and flows water into the recovery tank 5 Water that is recirculated through the pressure regulator back to the wa...

Страница 67: ...pump pulls the chemical from the chemical or soap jug through the chemical flow meter After being pressurized the chemical travels through the metering valve and is injected into the high pressure str...

Страница 68: ...Water and Chemical System 6 6 Exhaust Flow Diagram Figure 6 4 8069...

Страница 69: ...ing Diagram Figure 7 2 Figure 7 4 The TMT 3000 electrical system operates on 12 V DC which is provided by the battery Battery levels are maintained by a 20 Amp alternator that is built into the engine...

Страница 70: ...TB3 TB2 N O GND Off TB1 HOuR MeTeR HI 1 GND TB1 TB1 SHuTDOWN eNGINe SHuTDOWN f 1 ON AuTOMATIC PuMP OuT OPTIONAl fS 3 AuTOMATIC PuMP OuT RelAy 25A HIGH TeMP SWITCH SW 4 WATeR BOX WATeR flOAT fuSe TB1 T...

Страница 71: ...O SW1 6 16 GA SHEET 3 FUEL PUMP 11 BLK 6 GA ST VR 1 72 PUR WHT BATT RECOVERY TANK OPTIONAL LUG 8 RED 6 GA WHT 14 GA WHT FLOAT SWITCH 6 ORG 14 GA 7 ORG 14 GA 15 WHT 14 GA 9 WHT 14 GA 13 PUR WHT 14 BRN...

Страница 72: ...HOUR METER HI 1 SHEET 3 TEMPERATURE B 10 24 PNK TO HIGH TEMP SHTDN SWITCH SW 4 SHEET 3 B 11 28 RED 90 WHT TO TEMP GAUGE TI 1 G SHEET 3 SWITCH SW 4 SHEET 3 23 PNK 33 RED 1 RED 16 GA TO CARB SOLENOID V...

Страница 73: ...2 31 GRY 1 TO TR 7 29 BLU TO TR 5 28 RED TO TR 6 27 BLK TO TB1 2 SHEET 2 38 BLK SHUTDOWN SHEET 2 B 4 TO STARTER SOLENOID SOL 1 SHEET 1 10 YEL TO VOLTAGE REGULATOR SHEET 1 12 RED THERMOSTAT SW 3 SWITCH...

Страница 74: ...stems Troubleshooting 8 Systems Troubleshooting This section describes the standard troubleshooting procedures in the following areas Heating System Chemical System Engine High Pressure System Vacuum...

Страница 75: ...a qualified service technician to test the temperature controller and sensor 2 0 Unable to achieve normal cleaning solution temperature 2 1 Temperature control knob is turned down Inspect the knob Ad...

Страница 76: ...etween ports Replace as necessary 2 0 Chemical flow is unstable or low 2 1 Air is in the lines Check that all fittings and connections are tight and in good condition Repair or replace as necessary 2...

Страница 77: ...system for worn or shorted wires Repair or replace as necessary 1 4 The vacuum blower has seized Attempt to turn the coupler by hand If it will not turn refer to the Vacuum System Troubleshooting Sect...

Страница 78: ...next section 3 0 Turns over but will not start there is spark To check for spark refer to engine manual 3 1 Fuel is not reaching the carburetor Test for power to the fuel pump Refer to Electrical Sec...

Страница 79: ...emove and inspect the plugs Clean or replace as necessary 5 2 The spark plug wire s are faulty Inspect the wires and connectors for damage or loose connections Repair or replace as necessary 5 3 Inade...

Страница 80: ...the level and fill as necessary Running the engine with a low oil level can cause severe damage to the engine If this situation occurs the engine should be inspected by a qualified service technician...

Страница 81: ...mary and secondary orifices have been installed incorrectly Inspect and reverse if necessary Refer to the Machine Assemblies Parts List Section 1 6 The primary orifice is worn Measure the orifice size...

Страница 82: ...the water supply system Inspect the supply system from the source through the incoming quick connect 5 2 The float valve in the water box is faulty Disassemble and inspect the valve Repair or replace...

Страница 83: ...slowly Check the rpm of the engine Adjust as necessary to 3 200 rpm under no vacuum load 2 3 The vacuum gauge is defective Test the gauge and replace if necessary 3 0 The vacuum gauge reads too high...

Страница 84: ...p the blower in this manner refer to a qualified service technician 5 2 There is internal damage to the blower Refer to a qualified service technician 6 0 Water in truckmount exhaust 6 1 The recovery...

Страница 85: ...arts Lis t Dash Assembly Parts Lis t Electrical Panel Assembly Parts Lis t Blower Heat Exchanger Assembly Parts Lis t Blower Assembly Parts Lis t Silencer Assembly Parts Lis t Water Box Assembly Parts...

Страница 86: ...Machine Assemblies and Parts Lists 9 2 Machine Assembly View of 1 of 2 Figure 9 1 8050 2 5 7 6 5 6 4 1 6 5 C D E F...

Страница 87: ...9 3 Machine Assemblies and Parts Lists Machine Assembly View of 2 of 2 Figure 9 2 8050 3 5 7 6 D C E F...

Страница 88: ...41 451 Cover Side 19 900 X 14 316 1 3 000 041 452 Cover Side 17 250 X 14 316 1 4 000 041 490 Cover Top Machine 1 Item Part Number Description Qty 5 000 143 126 Screw 10 24UNC X 0 50 Lg Hex Head 13 6 0...

Страница 89: ...9 5 Machine Assemblies and Parts Lists Frame Assembly View 1 of 4 Figure 9 3 8051 54 55 53 55 53 1 25 5 9 7 20 20 52 54 34 33 B C D E F...

Страница 90: ...6 Frame Assembly View 2 of 4 Figure 9 4 8051 18 55 53 18 53 55 8 3 2 6 10 12 11 51 49 19 14 30 14 32 42 13 13 27 31 14 31 FRONT DASH PART OF FRAME AND 3 OUTLET HOSE HIDDEN 24 45 41 38 15 13 37 36 13 3...

Страница 91: ...ssemblies and Parts Lists Frame Assembly View 3 of 4 Figure 9 5 8051 18 18 53 55 8 3 2 50 4 15 17 55 53 22 26 13 28 13 13 13 27 40 32 14 13 37 36 13 39 30 14 45 41 46 43 40 44 15 MID FRAME RAIL HIDDEN...

Страница 92: ...Machine Assemblies and Parts Lists 9 8 Frame Assembly View 4 of 4 Figure 9 6 8051 13 23 21 14 29 38 39 33 47 34 13 37 16 35 47 43 42 55 53 29 14 35 16 36 44 MID FRAME RAIL HIDDEN 46...

Страница 93: ...0 000 068 018 Hose 1 2 I D Bulk 1 31 000 068 018 Hose 1 2 I D Bulk 1 32 000 068 018 Hose 1 2 I D Bulk 1 33 000 068 030 Hose 5 32 I D Vacuum Bulk 1 34 000 068 030 Hose 5 32 I D Vacuum Bulk 1 35 000 068...

Страница 94: ...Machine Assemblies and Parts Lists 9 10 Engine Assembly View 1 of 2 Figure 9 7 8052 Rev A 13 16 3 6 13 11 5 4 12 7 14 10 8 9 23 18 19 20 17 22 15 8 7 6 5 4...

Страница 95: ...9 11 Machine Assemblies and Parts Lists Engine Assembly View 2 of 2 Figure 9 8 8052 Rev A 6 11 5 4 12 7 14 10 9 23 18 22 21 25 5 1 2 24 4 8 7 6 5...

Страница 96: ...1 8 Lg 4 10 000 057 226 Gasket Engine Duct 2 11 000 068 219 Hose Drain 1 12 000 068 660 Hose 1 4 Fuel 1 13 000 077 010 Key 1 4 X 1 1 2 Lg 2 14 000 105 562 Plate Engine Duct 1 15 000 106 009 Plug 1 8 N...

Страница 97: ...9 13 Machine Assemblies and Parts Lists Pump Assembly View 1 of 2 Figure 9 9 8053 16 3 11 8 17 10 1 5 14 20 24 25 21 2 24 25 19 15 9 23 18 12 7 6 22 C D 8 7 6 5 4 3 E F...

Страница 98: ...ESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES PART NUMBER CODE APPLICATION NEXT ASSY USED ON L O L C I R 03 31 2010 03 31 2010 03 31 2010 SEE NOTES ASSEMBLY C I R TMT 3000 8051 Pump Assembly View 2 of...

Страница 99: ...054 29 31 27 69 50 30 65 37 61 46 55 43 52 19 9 8 21 6 36 60 7 55 45 41 32 5 56 33 40 26 16 10 4 68 66 67 3 13 57 49 64 48 28 38 55 55 43 43 15 42 22 35 35 36 62 17 57 11 23 58 20 58 20 1 2 25 53 51 2...

Страница 100: ...8 NPT 1 25 000 052 531 Elbow 1 8 NPT X 1 4 SAE 1 26 000 052 532 Elbow 1 4 SAE X 1 4 NPT 1 27 000 061 056 Knob Temperature Adjustment 1 28 000 074 016 Gauge Temperature 1 29 000 074 017 Gauge 30 Hg Va...

Страница 101: ...8 Flat 4 59 000 174 014 Washer 10 Lock 4 60 000 174 022 Washer 7 16 Lock 1 61 000 174 030 Washer 5 8 I D X 7 8 O D X 0 010 Thk 1 62 000 174 032 Washer 3 8 Flat 1 63 000 174 038 Washer 7 16 SAE Flat 1...

Страница 102: ...L 000 094 03 7 1 COVER ELECTRICAL PANEL STEEL 000 041 46 6 1 BLOCK 6 POST TERMINAL VARIOUS 000 012 00 5 1 LIGHT GREEN LED INDICATOR MINI VARIOUS 000 084 01 4 1 SWITCH RELAY VARIOUS 000 157 02 1 000 10...

Страница 103: ...LDMENT S STEEL ITEM NO QTY DESCRIPTION MATERIAL B C D 8 7 6 5 4 3 2 E F UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 11015 47 PROPRIETA Blower Heat Exchanger Assembl...

Страница 104: ...I R 12 4 WASHER BLOWER FEET STEEL 000 174 068 4763 11 4 WASHER 3 8 LOCK S STEEL 000 174 057 10 4 WASHER 5 16 FLAT STEEL 000 174 004 9 4 SCREW 3 8 16UNC x 1 25 LG HEX HEAD GR 8 STEEL 000 143 025 8 1 B...

Страница 105: ...4 1 SILENCER 2 5 OD INLET OUTLET STEEL 000 093 108 7047 3 1 HOSE 2 5 ID ORANGE SILICONE x 2 5 LG SILICONE 000 068 889 8109 2 1 HOSE 2 5 ID SILICONE X 2 5 LG SILICONE 000 068 104 6318 1 4 CLAMP SIZE 44...

Страница 106: ...DGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES MACHINE FINISH 125 20 2 20 20 20 22 22 13 18 13 14 9 17 14 1 21 21 15 15 6 20 16 B C C C ITEM 4 WAS 052 105 QTY 2 ITEM 7 WAS 052 085 RENU...

Страница 107: ...3 8 NPT Male Branch 1 9 000 052 660 Bulkhead 3 8 FPT X 3 8 FPT 1 10 000 052 661 Insert 3 4 Barb X Straight 1 11 000 052 662 Nipple 3 8 NPT X 1 4 M Sae 1 12 000 068 326 Hose 3 8 Clr w Braid 1 13 000 09...

Страница 108: ...13 000 125 128 4634 D C E F Exhaust Assembly Parts List Item Part Number Description Qty 1 000 001 116 Adapter N1 50 F Slip To Flare 1 2 000 033 068 Clamp 1 1 2 Exhaust 1 3 000 057 010 Gasket Exhaust...

Страница 109: ...S LTR REVISION CODE DATE BY CHKD APPVD D C B A B C D 8 7 6 5 4 3 2 1 E F E F A ASSEMBLY IDLER PULLEY 03 31 2010 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 TOLERANC...

Страница 110: ...tion Qty 9 000 090 010 Manifold Hi PSI 1 10 000 106 111 Plug 1 2 NPT Allen Head 2 11 000 149 027 Sensor 285f Nason 3 8 NPT 1 12 000 149 039 Sender Temperature 1 13 000 149 540 Sensor RTD Compression F...

Страница 111: ...BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES PART NUMBER CODE APPLICATION NEXT ASSY USED ON L O L 03 15 2010 03 15 2010 03 15 2010 SEE NOTES 8060 REV A ASSEMBLY BYPA...

Страница 112: ...HANDLE RDM VARIOUS 000 061 131 13 1 GASKET APO BULKHEAD NEOPRENE 000 057 192 5684 12 1 GASKET GARDEN HOSE RUBBER 000 057 055 11 1 FITTING APO BULKHEAD ALUMINUM 000 052 725 5683 10 1 FITTING 1 NPT CAM...

Страница 113: ...khead 1 14 000 061 131 Knob Handle 2 15 000 068 069 Hose 3 4 I D Weatherhead Blue Bulk 1 Item Part Number Description Qty 16 000 091 042 Motor Bison 438 Series 1 17 000 094 027 Nut 10 24UNC Hex 1 18 0...

Страница 114: ...X 2X 2X 2X 2X 2X 2X 2X 2X HIDDEN 2X 6X 2X HIDDEN 2X 4X 43 29 4X 4X 2X HIDDEN 39 20 8X HIDDEN 8X HIDDEN 2 5 2 6 6 6 35 4 34 DETAIL A 22 8 11 12 10 13 8 37 15 34 2 30 2X 2X HIDDEN 5 6 4 NOTES REFERENCE...

Страница 115: ...000 094 034 Nut 10 24UNC Nylock 2 22 000 094 059 Nut 8 32UNC Nylock 2 23 000 094 063 Nut 6 32UNC Nylock 2 Item Part Number Description Qty 24 000 094 113 Nut 1 4 20UNC Neoprene Wellnut 4 25 000 106 01...

Страница 116: ...Box 000 068 018 1 2 Rubber 67 Lg Inlet on Dash Water Box 000 068 069 3 4 Parker GST II 50 Lg Water Box High Pressure Pump 000 068 018 1 2 Hi Temp Rubber 7 Lg Plastic Wye Drain Valve 000 068 018 1 2 H...

Страница 117: ...rts to you Any questions you have regarding the warranty program should be directed to the Customer Service Department at 425 775 7275 7 a m to 5 p m Monday through Friday PT We shall always endeavor...

Страница 118: ...automatic shut off system Allowing foam to pass through blower HIGH PRESSURE WATER PUMP Failure to maintain proper oil level as recommended in pump manual Failure to change oil in pump at recommended...

Страница 119: ...zing HARD WATER DEPOSITS Failure to use or maintain a water softening system or a properly installed magnetic type descaler whichever might be necessary with machines operating in designated Hard Wate...

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