Husqvarna F2303P0, Руководство по ремонту

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TABLE OF CONTENTS
2
3
4
MEANS OF REPRESENTATION ........................ 7
1.1 Symbols used ....................................... 7
1 .2 Formats used ........................................ 7
SAFETY ADVICE ............................................... 8
2.1 Repair Manual ....................................... 8
2.2 Safety advice ........................................ 8
2.3 Degrees of risk and symbols ................ 8
2.4 Work rules ............................................. 8
IMPORTANT NOTES ......................................... 9
3.1
3.2
3.3
3.4
Manufacturer and implied warranty ...... 9
Operating and auxiliary substances ..... 9
Spare parts, accessories ...................... 9
Figures .................................................. 9
SERIAL NUMBERS .......................................... 10
4.1
Chassis number .................................. 10
4.2 Type label............................................ 1 0
4.3 Engine number .................................... 10
4.4 Fork part number ................................ 10
4.5 Shock absorber article number .......... 11
5 MOTORCYCLE ................................................ 12
6
2
5.1
5.2
5.3
5.4
Raising the motorcycle with a lift
stand ................................................... 12
Removing the motorcycle from the
lift stand .............................................. 12
Starting ............................................... 12
Starting the motorcycle to check the
function ............................................... 13
FORK, TRIPLE CLAMP ................................... 14
6.1
Adjusting the compression damping
of the fork ............................................ 14
6.2
Adjusting the rebound damping of
the fork ................................................ 14
6.3 Bleeding the fork legs ......................... 15
6.4 Cleaning the dust boots of the fork
legs ..................................................... 15
6.5 Removing the fork legs ....................... 16
6.6 Installing the fork legs ......................... 16
6. 7 Removing the fork protector ............... 17
6.8
Installing the fork protector ................. 17
6.9 Conducting major fork service ............ 17
6.10
Conducting minor fork service ............ 18
6.11
Disassembling the fork legs ................ 19
6.12
Disassembling the cartridge ............... 22
6.13 Disassembling the piston rod ............. 24
6.14 Disassembling the screw cap with
the membrane holder .......................... 26
6.15 Disassembling the screw sleeve ......... 27
6.16 Checking the fork legs ........................ 27
6.17 Checking the fork legs - during a
minor fork service ............................... 29
6.18
Changing the pilot bushing ................. 31
6.19 Assembling the screw sleeve ............. 32
6.20 Assembling the screw cap with the
membrane holder ................................ 32
6.21 Assembling the piston rod .................. 33
6.22 Assembling the cartridge .................... 35
6.23 Assembling the fork legs .................... 37
6.24 Bleeding and filling the cartridge ........ 41
6.25 Filling the cartridge with nitrogen ....... 43
6.26 Lubricating the steering head
bearing ................................................ 44
6.27 Removing the lower triple clamp ........ 44
6.28 Installing the lower triple clamp .......... 45
6.29 Checking the steering head bearing
play ..................................................... 47
6.30 Changing the steering head
bearing ................................................ 47
6.31 Adjusting the steering head bearing
play ..................................................... 49
7 HANDLEBAR, CONTROLS .............................. 50
8
9
7.1
7.2
7.3
7.4
7.5
7.6
Handlebar position .............................. 50
Adjusting the handlebar position ........ 50
Adjusting the basic position of the
clutch lever .......................................... 51
Checking the rubber grips .................. 51
Checking the throttle cable routing .... 51
Checking the play in the throttle
cable ................................................... 52
7.7
Adjusting the play in the throttle
cable ................................................... 53
7.8 Adjusting the characteristic map of
the throttle response ........................... 54
FRAME ............................................................ 56
8.1
8.2 Checking the frame ............................. 56
Changing the footrests ....................... 56
SHOCK ABSORBER, SWINGARM .................. 58
9.1 Adjusting the high-speed
compression damping of the shock
absorber.............................................. 58
9.2 Adjusting the low-speed
compression damping of the shock
absorber.............................................. 58
9.3 Adjusting the rebound damping of
the shock absorber ............................. 59
9.4 Measuring the rear wheel dimension
unloaded ............................................. 60