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MODEL 244/244OS TOOL

HUCK FASTENERS

8

The Model 244/244OS Installation Tool is shipped with a
plastic plug in the air inlet connector.  The connector has
1/4-18 female pipe threads to accept the air hose fitting.
Quick disconnect fittings and 1/4” inside diameter air hose
(1) are recommended. An air supply of 90-100 psi capable
of 6.3 CFM must be available. Air supply should be
equipped with a filter-regulator-lubricator unit.

1. Remove plastic shipping plug from Air Inlet Connector

and put in a few drops of Automatic Transmission
Fluid, DEXRON III, or equivalent.

2. Screw quick disconnect fitting into Air Inlet Connector.

CAUTION: 

Do not use TEFLON tape on threads - - use

TEFLON in stick form only. 

(Huck P/N 503237)

3. Set air pressure on regulator to 90-100 psi.
4. Attach optional Air Hose (Huck part number 115436),

supplied with tool, to air inlet connector.

5. Connect air hose to tool.
6. Cycle tool a few times by depressing and releasing

trigger.

7. Disconnect air hose from tool.
8. Remove Retaining Nut and Stop. 

(244Only)

9. Select proper Nose Assembly from 

SELECTION

CHART

for fastener to be installed.

10.

244OS Model:

Set stroke required for Nose Assembly selected.  Refer

to Adjust Stroke section of this manual for adjustment
procedure 

(Fig 11)

.

11. 244 Model:

Attach Nose Assembly per Nose Assembly Data Sheet.

244OS Model:
Attach nose assembly per instructions on page 21

of this manual (Fig 12).

12. Connect air hose to tool and install fastener(s) in test

plate of proper thickness with proper size holes.
Inspect fastener(s).

NOTES:

1  Air quick disconnect fittings and air hoses are not

available from Huck International, Inc.

2  On old style nose assemblies with lock collars, 

VIBRA-

TITE

should be used on collet threads, since there is

no staking hole provided on the 244 pull piston.  Refer
to nose assembly data sheets.

P

REPARATION FOR

U

SE

G

ENERAL

1.  The efficiency and life of any tool depends upon proper

maintenance. Regular inspection and correction of
minor problems will keep tool operating efficiently and
prevent downtime. The tool should be serviced by
personnel who are thoroughly familiar with how it
operates.

2. A clean, well lit area should be available for servicing

the tool. Special care must be taken to prevent
contamination of pneumatic and hydraulic systems.

3.  Proper hand tools, both standard and special, must be

available.

4.  All parts must be handled carefully and examined for

damage or wear. Always replace Seals, when tool is
disassembled for any reason. Components should be
disassembled and assembled in a straight line without
bending, cocking, or undue force. Disassembly and
assembly procedures outlined in this manual should
be followed.

5. 

Service Parts Kit 244KIT 

includes consumable parts and

should be available at all times. Other components, 
as experience dictates, should also be available.

D

AILY

1.  If a Filter-Regulator-Lubricator unit is not being used,

uncouple air disconnects and put a few drops of
Automatic Transmission Fluid or light oil into the air
inlet of the tool.  If the tool is in continuous use, put a
few drops of oil in every two to three hours.

2.  Bleed the air line to clear it of accumulated dirt or water

before connecting air hose to the tool. 

3.  Check all hoses and couplings for damage or air leaks,

tighten or replace if necessary.

4.  Check the tool for damage or air/hydraulic leaks,

tighten or replace if necessary.

5.  Check the nose assembly for tightness or damage,

tighten or replace if necessary.

6.  Check oil level in tool reservoir, replenish if necessary.

W

EEKLY

1. Disassemble and clean nose assemblies and

reassemble per applicable NOSE ASSEMBLY DATA
SHEET.

2.  Check the tool and all connecting parts for damage or

oil/air leaks, tighten or replace if necessary.

S

ERVICING THE TOOL

!

WARNING: Inspect tool for damage or wear
before each use. Do not operate if damaged or
worn, as severe personal injury may occur

Содержание 244 series

Страница 1: ...244OS PNEUDRAULIC INSTALLATION TOOL Huck International Inc 1998 Patent Pending HK 989 Rev 04 30 2002 HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FAS...

Страница 2: ...e August 1998 2 Huck Model 244 244OS Sound Power Level The sound level of the 244 244OS tool cycling without fastener is Sound Exposure Level SEL 74 3 dB A Peak Value 94 2 dB C The noise of the fasten...

Страница 3: ...PERATION 7 PREPARATION FOR USE 8 SERVICING THE TOOL GENERAL DAILY WEEKLY 8 DISASSEMBLY 9 11 ASSEMBLY 11 13 FILL AND BLEED 13 15 ASSEMBLY DRAWING PARTS LIST 244 16 17 ASSEMBLY DRAWING PARTS LIST 244OS...

Страница 4: ...2 61 6 890 175 00 3 636 92 35 4 105 104 3 4 760 120 90 12 920 328 20 945 24 00 1 890 48 00 10 Stroke 562 in Weight 5 lbs 11oz Air Pressure 90 100 psi Capacity 4606 lbs 90 psi Speed Cycles 30 per minut...

Страница 5: ...05 103 30 3 725 94 60 1 780 45 21 10 3 886 98 70 4 497 114 21 4 625 117 50 3 636 92 35 1 890 48 00 Stroke Adjustable 0 500 in Weight 5 lbs 11oz Air Pressure 90 100 psi Capacity 4606 lbs 90 psi Speed C...

Страница 6: ...g Huck installation equipment always wear approved eye protection Where applicable refer to ANSI Z87 1 1989 5 Disconnect primary power source before doing maintenance on Huck equipment 6 If any equipm...

Страница 7: ...zed fluid is forced into head which moves the pull piston back The attached nose assembly moves with the pull piston spindle to start fastener installation When fastener installation is completed the...

Страница 8: ...SE GENERAL 1 The efficiency and life of any tool depends upon proper maintenance Regular inspection and correction of minor problems will keep tool operating efficiently and prevent downtime The tool...

Страница 9: ...2 hex key Carefully lift Head straight up from Handle 1 remove Pull Gland Assembly 29 and Return Gland Assembly 25 from separated head and handle assemblies Fig1 5 Unscrew Plug 85 of return Pressure R...

Страница 10: ...om Throttle Arm 68 and pull Cable Assembly 2 out of Handle 1 Fig 3 15 Remove Pivot Screw 64 and Lever Guard 94 from Throttle Arm 68 Remove Throttle Arm Pull Throttle Valve 67 out of cylinder Remove Sp...

Страница 11: ...33 with O ring 35 and Back up rings 36 in place in handle Press in from bottom of handle taking care not to damage seals Fig 4 Must be pressed in from bottom of handle to avoid Damaging seals 2 Place...

Страница 12: ...w 64 through Throttle Arm Tighten with 5 32 hex key 10 Install Swivel Assembly 86 in Cylinder Assembly 51 Fig 9 11 If Air Hose 115436 was removed reinstall in swivel assembly 12 If Seat Assembly 80 is...

Страница 13: ...fill tool only when red line on plunger drops below the red line on the reservoir housing or when tool is rebuilt REFILL AUTOMATIC TRANSMISSION FLUID DEXRON III OR EQUIVALENT Step 1 Screw Fill Tool P...

Страница 14: ...servoir by placing a few drops of oil in hole and waiting for air bubbles to escape Push a pin or a scribe into hole to check for trapped air bubbles Replace plug Step 12 Unlock the fill tool and cycl...

Страница 15: ...BLEED BOTTLE HERE 85 Model 244OS LOCKNUT 92 PISTON STOP 89 Model 244 RED LINE INDICATOR 124090 STALL NUT RETAINING NUT 40 FILL TOOL 112465 IN LOCK OUT POSITION FILL TOOL 112465 1 IN LOCK OUT POSITION...

Страница 16: ...42 41 33 38 37 36 35 34 29 32 31 27 28 30 25 28 27 26 70 65 66 67 68 69 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 41 40 39 33 29 25 24 22 21 20 19 18 17 16 15 C C A A SECTION C C GLAND ASSEMBLY RET...

Страница 17: ...25557 Gland Assembly 1 42 126312 Gland O ring Assembly 1 43 506611 Polyseal 1 44 123904 Spacer 1 45 505939 Retaining Ring 1 46 500812 O Ring 1 47 48 501074 Quad Ring 1 49 500786 O Ring 1 50 505496 Tim...

Страница 18: ...2 1 64 63 51 50 40 39 33 29 25 24 70 71 72 73 39 40 74 75 15 13 14 12 11 9 16 17 18 19 21 B B SECTION A A SECTION B B 33 PISTON ASSEMBLY 41 GLAND ASSEMBLY 29 PULL GLAND ASSEMBLY 25 RETURN GLAND ASSEMB...

Страница 19: ...Retaining Ring 1 46 500812 O Ring 1 47 48 501074 Quad Ring 1 49 500786 O Ring 1 50 505496 Timing Pin 1 51 125560 Cylinder Assembly 1 52 501456 Quad Ring 1 53 500869 O Ring 1 54 125724 1 Gasket 1 55 5...

Страница 20: ...approximately equal to 247 inches 2 Cycle tool and hold piston back by keeping the trigger depressed Measure distance B as above 3 STROKE A B 4 Adjust Piston Stop 89 clockwise to reduce dimension B d...

Страница 21: ...nsert a 3 16 hexagonal T Wrench through Piston Stop 89 until it engages the internal hex in Hydraulic Piston 18 3 Thread the nose assembly onto the tool until it bottoms out Then back it off half to o...

Страница 22: ...inspect Seat Assembly 80 O ring 27 Back up Rings 28 Steel Ball 81 and Valve Spring 84 Replace if necessary c Worn or damaged Piston Assembly 33 Inspect O ring 35 O ring 38 and Back up Rings 36 Replace...

Страница 23: ...xture suspend 50 grams activated charcoal in 400 mL water and mix thoroughly Administer 5 mL kg or 350 mL for an average adult 5 FIRE FIGHTING MEASURES Flammable Properties Flash Point typical 370 F 1...

Страница 24: ...ire No Reactivity No Pressure No SARA TITLE III 313 This material is not known to contain any chemical s at a level of 1 0 or greater 0 1 for carcinogens on the list of Toxic Chemicals and subject to...

Страница 25: ...d above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MA...

Страница 26: ...30 8200 FAX 310 830 1436 Huck International Inc Industrial Fastener Division PO Box 8117 8001 Imperial Drive Waco TX 76714 8117 800 388 4825 254 776 2000 FAX 254 751 5259 Huck International Inc Instal...

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