background image

 

© 

2008 by Huchez Treuils S.A.S.

 

Original manual

 

14

FR 

Reproduction prohibited

 

 

12 – Malfunctions 

 

If you have followed the assembly and operating instructions, any incidents that may occur should be 

minor. 

The following tips will help you to troubleshoot issues quickly. 

When the winch does not start after several attempts, or if a faulty operation occurs, check the following: 

 

IRREGULARITY 

OBSERVED 

POSSIBLE CAUSE 

WHAT TO DO? 

Winch no longer 

starts / open circuit 

No power (on the power cord) 

Check the electrical power supply 

cable 

Burned out rectifier on the electrical power 

supply side 

Replace the rectifier paying attention 

to the “+” and “-” poles 

Burned out motor 

Replace the motor 

Motor burned out due to overload   

Replace motor 

Improper installation or wear and tear of carbon 

brushes  

Check or Replace the carbon brush 

Leak or open circuit of the carbon brush  

Check or Replace the carbon brush  

The winch lifts the 

load but cannot 

lower it 

Deformation of the spring plate (bottom) of the 

limit switch  

Adjust or set the limit switch 

Burned out diode 

Replace the diode paying attention to 

the poles 

Burned out limit switch  

Replace the limit switch 

Burned out rectifier on the motor side 

Replace the rectifier paying attention 

to the poles 

Malfunction of the bottom contact of the 

control box 

Replace the 3-button control box 

The winch lowers 

the load but cannot 

lift it 

Deformation of the upper spring plate of the 

FDC 

Adjust or set the limit switch 

Burned out limit switch  

Replace the limit switch 

Loss of the transmitter arm resulting in the 

malfunction of the lower limit switch 

Adjust 

Adjustable nut loosened 

Adjust 

Burned out diode 

Replace the diode paying attention to 

the poles 

Burned out upper limit switch  

Replace the limit switch 

Burned out rectifier on the motor side 

Replace the rectifier paying attention 

to the poles 

Malfunction of the upper contact of the control 

box 

Replace the 3-button control box 

 

 

 

Содержание PALANBOX 160

Страница 1: ...2010 by Huchez Treuils S A S Winches Mini electric winch PALANBOX 80 160 and 230 kg Instructions manual ________________________ EN 3 362 11 3...

Страница 2: ...rease the reliability and lifespan of the winch The instruction manual must always be available on sites where the winch is used In addition to the operating instructions and the regulations regarding...

Страница 3: ...is user manual Failure to follow these instructions increases the level of risk Only personnel authorised by the company can use the winch Before using the winch for the first time familiarise yoursel...

Страница 4: ...nds clothes etc in contact with moving parts especially at the cable winding and unwinding points repair clean control or check the winch while the input power supply is not turned off use parts not s...

Страница 5: ...f any irregularity report any reservations Verify that the winch is the one which you ordered 5 Mandatory regulatory inspections The equipment has been designed to be tested under dynamic testing at a...

Страница 6: ...cle 3d Assembly and installation examination article 5 II equipment installed according to the instructions Examination of the state of conservation article 9 material kept in good condition without a...

Страница 7: ...m min 30 m 5 mm 1200 W 6 A 220 V 24 kg 50 Hz 230 kg 14 m min 24 m 5 mm 1200 W 65 A 220 V 24 kg Working coefficient 25 150 starts hour 63 load 6 4 Operation When the motor is electrically powered the...

Страница 8: ...tension of the power supply is 220 volts Very important The winch will only give full power if its motor is supplied by a suitable section of cable A disconnector must be placed no more than 10 m fro...

Страница 9: ...25 meters of 5 mm cable for the 230 kg model Very important safety regulations require that 5 turns of the cable be left on the drum at all times In order to comply with the legislation the cable s d...

Страница 10: ...rame as shown A distance S between the limit switch fork and the cover is suggested below Model PALANBOX 80 PALANBOX 160 PALANBOX 230 Distance 80 100 mm 70 90 mm 70 90 mm 8 8 Braking The braking syste...

Страница 11: ...regularly depending on use For normal use it is recommended that they are lubricated once a year Quality of grease Quantity NLGI N0 0 80 160 230 Caltex Multifak Ep Cosmogear SP460 100 cc 250 cc 250 cc...

Страница 12: ...ETHODS CLASSIFICATION OF CONTROLS Daily REGULARLY 3 month s or 20 hours 1 year 3 years or 250 hours 1 BRAKE Operation Wear and tear of linings and pads Breakage or slip of spring Visual Dismantling Di...

Страница 13: ...on prohibited 10 Decommissioning When the equipment is in a state of disrepair likely to cause danger the user is obliged to ensure that this equipment is disposed of namely by decommissioning or poss...

Страница 14: ...ck or Replace the carbon brush The winch lifts the load but cannot lower it Deformation of the spring plate bottom of the limit switch Adjust or set the limit switch Burned out diode Replace the diode...

Страница 15: ...Disassemble the winch and clean the carbon powder Burned out motor Replace motor Circuit board damaged due to winding of the cable Replace the circuit board The winch fails to lift the nominal load Ov...

Страница 16: ...nal manual 16FR Reproduction prohibited A Optional equipment Jib crane consult us Offering a 180 rotation this removable and light accessory is the essential complement for the PALANBOX with its use o...

Страница 17: ...2008 by Huchez Treuils S A S Original manual 17FR Reproduction prohibited B Spare parts PALANBOX 80 kg...

Страница 18: ...der 880472 1 9 Carbon brush 110 240 V 880473 2 10 Limit switch 880474 1 11 Cable 880449 1 12 Counterweight hooks 880475 1 13 Stator 220 230 240V 880971 1 14 Fan cover 881500 1 15 Rotor 20 230 240V 880...

Страница 19: ...2008 by Huchez Treuils S A S Original manual 19FR Reproduction prohibited PALANBOX 160 kg...

Страница 20: ...holder 880472 1 10 Carbon brush 110 240 V 880473 2 11 Limit switch 880503 1 12 Cable 880504 1 13 Counterweight hooks 880505 1 14 Stator 220 230V 880973 1 15 Fan cover 881500 1 16 Rotor 220 230V 88051...

Страница 21: ...2008 by Huchez Treuils S A S Original manual 21FR Reproduction prohibited PALANBOX 230 kg...

Страница 22: ...holder 880472 1 10 Carbon brush 110 240 V 880473 2 11 Limit switch 880503 1 12 Cable 881419 1 13 Counterweight hooks 880505 1 14 Stator 220 230V 880973 1 15 Fan cover 881500 1 16 Rotor 220 230V 88051...

Страница 23: ...ohibited C Electrical diagram SOCKET Emergency stop WHITE WHITE UPWARD DOWNWARD BROWN RED BROWN YELLOW BLUE CONTROL BOX RED BLACK BROWN BLUE GREY YELLOW RED BLACK BROWN BLUE GREY YELLOW LIMIT SWITCH M...

Страница 24: ...z Treuils S A S Original manual 24FR Reproduction prohibited D Maintenance log The maintenance log for HUCHEZ hoisting winches can be downloaded from our website www huchez com under the heading After...

Страница 25: ...2010 by Huchez Treuils S A S Original manual 25FR Reproduction prohibited...

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