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                                                                                    LP-454 REV. 1.6.15 

PART 1 – GENERAL SAFETY INFORMATION 

A. PRECAUTIONS 

INDOOR INSTALLATION 

Clearance to combustible materials: 0” top, bottom, sides and back. Unit must have room for service: 24” front and 12” sides are 
minimum recommended service clearances. (A combustible door or removable panel is acceptable front clearance.) This water heater 
has been approved for closet installation, and installation on combustible flooring. Do not install this water heater directly on carpeting. 
Use only Category IV vent systems. 

 
OUTDOOR INSTALLATION 

Clearance to combustible materials: 0” top, bottom, sides and back. Special attention should be paid to ensure that T&P valve 
discharge and drainage from the condensate line will not adversely affect the surrounding area or pose a hazard in freezing conditions. 
 

 

This water heater has a condensate disposal system that may freeze if exposed to sustained temperatures below 32

o

F. Precautions 

should be taken to protect the condensate trap and drain lines from sustained freezing conditions. Failure to take precautions could 
result in property damage, severe personal injury, or death. 

 

 

INSTALLER 

– 

Read all instructions in this manual before installing. Perform steps in the order given. 

USER 

– 

This manual is for use only by a qualified heating installer/service technician. Have this heater serviced/inspected by a 

qualified service technician annually.

 

FAILURE TO ADHERE TO THE GUIDELINES ON THIS PAGE AND HAVE THIS HEATER SERVICED/INSPECTED ANNUALLY 
CAN RESULT IN SUBSTANTIAL PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH. 

 

 

If the heater is exposed to the following, do not operate until all corrective steps have been made by a qualified service technician: 
        1. FIRE  
        2. DAMAGE  
        3. WATER 
Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee. 
 

 

DO NOT USE THIS WATER HEATER IF ANY PART HAS BEEN SUBMERGED IN WATER.

 Immediately call a qualified service 

technician. The water heater MUST BE replaced if it has been submerged. Attempting to operate a water heater that has been 
submerged could create numerous harmful conditions, such as a potential gas leakage causing a fire and/or explosion, or the release 
of mold, bacteria, or other harmful particulates into the air. Operating a previously submerged water heater could result in property 
damage, severe personal injury, or death. 

NOTE:

 Water heater damage due to flood or submersion is considered an Act of God, and IS NOT covered under product warranty. 

 

 

Altering any HTP, Inc. water heater with parts not manufactured and/or approved by HTP, Inc. WILL INSTANTLY VOID the water 
heater warranty and could result in property damage, serious personal injury, or death. 
 

 

This water heater has been designed to heat potable water ONLY. Using this water heater to heat non-potable fluid WILL VOID product 
warranty, and could result in property damage, personal injury, or death. 

B. IMPROPER COMBUSTION 

 

Do not obstruct the flow of combustion and ventilating air. Adequate air is necessary for safe operation. Failure to keep the exhaust 
vent and intake pipe clear of ice, snow, or other debris could result in property damage, serious personal injury, or death. 

C. GAS 

Should overheating or gas supply fail to shut off, turn off the manual gas control valve to the water heater. 

Содержание phoenix plus PHP199-119

Страница 1: ...NOTICE HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by consumab...

Страница 2: ...INITY OF THIS OR ANY OTHER APPLIANCE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas su...

Страница 3: ...o this type of water heating equipment Authority Having Jurisdiction AHJ The Authority Having Jurisdiction may be a federal state local government or individual such as a fire chief fire marshal chief...

Страница 4: ...IMPROPER COMBUSTION 6 C GAS 6 D WHEN SERVICING THE HEATER 7 E HEATER WATER 7 PART 2 BEFORE YOU START 7 A WHAT S IN THE BOX 7 B HOW THE HEATER OPERATES 7 C OPTIONAL EQUIPMENT 8 PART 3 PREPARE WATER HEA...

Страница 5: ...SPACE 31 4 OUTDOOR INSTALLATION 33 H CONDENSATE REMOVAL SYSTEM 34 PART 6 WIRING 36 A LINE VOLTAGE INPUT 36 B LINE VOLTAGE CONDENSATE OUTPUT 36 C INTERNAL WIRING DIAGRAM 37 PART 7 GAS CONNECTIONS 40 A...

Страница 6: ...DEATH If the heater is exposed to the following do not operate until all corrective steps have been made by a qualified service technician 1 FIRE 2 DAMAGE 3 WATER Any claims for damage or shortage in...

Страница 7: ...ture and Pressure Relief Valve Brass Tee and Bushing Installation Manual Warranty LP Conversion Kit Natural Gas Models Only B HOW THE HEATER OPERATES Modulation Condensing Technology is an intelligent...

Страница 8: ...tem Condensate is nothing more than water vapor derived from combustion products and similar to that produced by an automobile when it is initially started It is very important that the condensate lin...

Страница 9: ...NOT covered by product warranty 1 a Indoor Installation Area Mechanical Room Operating Conditions Ensure ambient temperatures are higher than 32 o F 0 o C and lower than 140 o F 60 o C Prevent the air...

Страница 10: ...f exhaust fumes Exhaust recirculation could result in a hazardous condition and cause substantial property damage severe personal injury or death Failure to keep heater area clear and free of combusti...

Страница 11: ...is rated ANSI Z21 10 3 Category IV pressurized vent likely to form condensate in the vent and requires a special vent system designed for pressurized venting NOTE The venting options described here an...

Страница 12: ...input rating of all fuel burning appliances installed in that space Rooms connected directly to this space through openings not furnished with doors are considered part of the space Confined space is...

Страница 13: ...n clothes dryers Remodeling areas Chlorine type bleaches laundry detergents and cleaning solvents Garages and workshops Adhesives used to fasten building products Table 1 Contaminant Table F REMOVING...

Страница 14: ...allon Water may be classified as very soft slightly hard moderately hard or hard based on its hardness number The minerals in the water precipitate out as the water is heated and cause accelerated lim...

Страница 15: ...ssolved solids in excess of 2 000 ppm is a non warrantable condition Failure of a water heater due to lime scale build up on the heating surface IS NOT covered by the warranty Hardness 7 grains Chlori...

Страница 16: ...rmal Efficiency Used for Calculations PERFORMANCE EQUATIONS Rated Input x 95 GPM Temp Rise o F x 500 GPH GPM x 60 PART 4 HEATER PIPING Failure to follow the instructions in this section WILL VOID the...

Страница 17: ...material serviceable for temperatures of 375 o F or greater Do not pipe discharge to any location where freezing could occur No shutoff valve may be installed between the relief valve and heater or i...

Страница 18: ...ated on the inside of the cabinet The water heater is also equipped with a 1 auxiliary port that can be used as a recirculation line The auxiliary port is located between the upper and lower combustio...

Страница 19: ...rs should have an integral flow check 5 Check with air handler manufacturer for proper sizing 6 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment a...

Страница 20: ...gas regulator 4 All circulators should have an integral flow check 5 Drains and check valve between unit and storage tank will assist in purging air from system 6 This drawing is meant to demonstrate...

Страница 21: ...l building codes 3 This water heater must be vented with materials components and systems listed and approved for Category IV appliances Exhaust vent and intake pipes are to be piped separately This h...

Страница 22: ...pe DO NOT mix components from different venting systems The vent system could fail causing leakage of flue products into the living space Use only the approved pipe and fitting materials and primer an...

Страница 23: ...eet horizontal clearance from electrical meters gas meters gas regulators relief equipment exhaust fans and inlets In no case shall the exit terminal be above or below the aforementioned equipment unl...

Страница 24: ...ple If the exhaust vent has two 90 elbows and 10 feet of PVC pipe we will calculate Exhaust Vent Equivalent Length 2x5 10 20 feet Further if the intake pipe has two 90 elbows one 45 elbow and 10 feet...

Страница 25: ...he pitch of the roof 6 To prevent water leakage install adequate roof flashing where the pipe enters the roof 7 Do not locate vent over public walkways driveways or parking lots Condensate could drip...

Страница 26: ...ng a combustion air intake from outdoors care must be taken to utilize uncontaminated combustion air NOTE To prevent combustion air contamination see Table 1 Contaminant Table Take extra precaution to...

Страница 27: ...y local codes All vent pipes must be glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on...

Страница 28: ...e glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on vent piping the first bracket must...

Страница 29: ...glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on vent piping the first bracket must be...

Страница 30: ...ncentric vent kits Refer to Concentric Vent Kit installation manual LP 166 for further information on venting with the optional concentric vent kits Concentric venting through an existing system must...

Страница 31: ...8 cubic meters per kW of the total input rating of all fuel burning appliances installed in that space Rooms connected directly to this space through openings not furnished with doors are considered...

Страница 32: ...32 LP 454 REV 1 6 15 Figure 15...

Страница 33: ...stalled in very warm climates To prevent combustion air contamination or exhaust recirculation Ensure the heater is located away from the building Flue gas can cause damage to exterior walls and other...

Страница 34: ...tate of Massachusetts condensate must be neutralized before entering a drain This condensing high efficiency water heater has a condensate removal system Condensate is water vapor derived from combust...

Страница 35: ...dition It is very important to protect the condensate line from freezing temperatures or any type of blockage In installations that may encounter sustained freezing conditions the use of heat tape is...

Страница 36: ...onnecting them when servicing the heater Wiring errors can cause improper and dangerous operation Failure to follow these instructions may result in property damage or personal injury To avoid electri...

Страница 37: ...37 LP 454 REV 1 6 15 C INTERNAL WIRING DIAGRAM Figure 21 Stage 1 Wiring Diagram...

Страница 38: ...38 LP 454 REV 1 6 15 Figure 22 Stage 2 Wiring Diagram Not Applicable to 199kBTU Models...

Страница 39: ...39 LP 454 REV 1 6 15 Figure 23 LP 179 L...

Страница 40: ...is exposed to a pressure greater than PSI 14 water column the gas valve must be replaced Never use an open flame match lighter etc to check gas connections NOTE A drip leg is installed inside the wate...

Страница 41: ...WC the meter regulator or gas line is undersized or in need of service You can attach a manometer to the incoming gas drip leg by removing the cap The gas pressure must remain between 3 5 WC and 14 WC...

Страница 42: ...ater so that the handle is crosswise to the gas pipe If the handle will not turn by hand don t try to force or repair it call a qualified service technician Force or attempted repair may result in a f...

Страница 43: ...ration Function Value d1 Actual temperature from upper tank sensor d2 Actual temperature from lower sensor d3 0 Not used d4 308 Not used d5 Outdoor sensor d6 Actual fan speed multiplied by 10 Example...

Страница 44: ...ION PROCEDURE If there is danger of freezing change the set point to 70 o F DO NOT turn off electrical power If there is no danger of freezing follow Shutdown Procedure C FAILURE TO OPERATE Should the...

Страница 45: ...r is off DO NOT USE THIS WATER HEATER IF ANY PART HAS BEEN SUBMERGED IN WATER Immediately call a qualified service technician The water heater MUST BE replaced if it has been submerged Attempting to o...

Страница 46: ...same position and mounting holes as the old one If the display flashes a code other than F01 follow the troubleshooting guide for that code 5 Observe operation for 5 minutes Place the probe of an exha...

Страница 47: ...at least three or four times to assure the fault has been resolved F13 Combustion fan speed incorrect The heater will lock out if it senses that the fan speed is less than 70 of expected rate for mor...

Страница 48: ...48 LP 454 REV 1 6 15 Figure 26 LP 454 W...

Страница 49: ...49 LP 454 REV 1 6 15 Figure 27 LP 454 Y...

Страница 50: ...50 LP 454 REV 1 6 15 Figure 28 LP 454 X...

Страница 51: ...s condition INSPECTION ACTIVITIES DATE LAST COMPLETED PIPING 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR Near heater piping Check heater and system piping for any sign of leakage make sure they are properly s...

Страница 52: ...uity on Flue and Water ECO Replace if corroded Upper Lower Sensors Check wiring Verify through ohms reading FINAL INSPECTION Check list Verify that you have completed entire check list WARNING FAILURE...

Страница 53: ...53 LP 454 REV 1 6 15...

Страница 54: ...54 LP 454 REV 1 6 15...

Страница 55: ...55 LP 454 REV 1 6 15 MAINTENANCE NOTES...

Страница 56: ...nstallation Address Date of Installation Installer s Code Name Product Serial Number s Comments Installer s Phone Number Signed by Installer Signed by Customer IMPORTANT Customer Please only sign afte...

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