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                                                                                    LP-454 REV. 1.6.15 

5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle or 
smoke from a cigarette. 
 
6. After it has been determined that each appliance remaining connected to common venting system properly vents when tested as 
outlined, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous condition of use. 
 
7. Any improper operation of the common venting system should be corrected to conform to the National Fuel Gas Code, ANSI Z223.1. 
When resizing any portion of the common venting system, the system should approach the minimum size as determined using the 
appropriate tables in Appendix G in the National Fuel Gas Code, ANSI Z 223.1. 

G. WATER CHEMISTRY 

 

Chemical imbalance of the water supply may affect efficiency and cause severe damage to the water heater and associated equipment. 
HTP recommends having water quality professionally analyzed to determine whether it is necessary to install a water softener. It is 
important that the water chemistry on both the domestic hot water and central heating sides are checked before installing the water 
heater, as water quality will affect the reliability of the system. Failure of a heat exchanger due to lime scale build-up on the heating 
surface, low pH, or other chemical imbalance IS NOT covered by the warranty. 
 

 

Operating temperatures above 135

o

F will further accelerate the build-up of lime scale on the heating surface and may shorten the 

service life of the water heater. Failure of a heat exchanger due to lime scale build-up on the heating surface, low pH, or other chemical 
imbalance IS NOT covered by the warranty. 
 
Outlined below are water quality parameters which need to be met in order for the system to operate efficiently for many years. 
 

Water Hardness  

Water hardness is mainly due to the presence of calcium and magnesium salts dissolved in water. The concentration of these salts is 
expressed in mg/L, ppm, or grains per gallon as a measure of relative water hardness. Grains per gallon is the common reference 
measurement used in the U.S. water heater industry. Hardness expressed as mg/L or ppm may be divided by 17.1 to convert to grains 
per gallon. Water may be classified as very soft, slightly hard, moderately hard, or hard based on its hardness number. The minerals in 
the water precipitate out as the water is heated and cause accelerated lime scale accumulation on a heat transfer surface. This lime 
scale build-up may result in premature failure of the heat exchanger. Operating temperatures above 135

o

F will further accelerate the 

build-up of lime scale on the heating surface and may shorten the service life of the water heater. 
 
Water that is classified as hard and very hard must be softened to avoid heat exchanger failure. See below for further information about 
water hardness. 
 

CLASSIFICATION 

MG/L OR PPM 

GRAINS/GAL 

Soft 

– 17.1 

0 - 1 

Slightly Hard 

17.1 

– 60 

– 3.5 

Moderately Hard 

60 

– 120 

3.5 

– 7.0 

Hard 

120 

– 180 

7.0 

– 10.5 

Very Hard 

180 and over 

10.5 and over 

 
If the hardness of the water exceeds the maximum level of 7 grains per gallon, water should be softened to a hardness level no lower 
than 5 grains per gallon. Water softened as low as 0 to 1 grain per gallon may be under-saturated with respect to calcium carbonate, 
resulting in water that is aggressive and corrosive. 

 
pH of Water 

pH is a measure of relative acidity, neutrality or alkalinity. Dissolved minerals and gases affect water pH. The pH scale ranges from 0 to 
14. Water with a pH of 7.0 is considered neutral. Water with a pH lower than 7 is considered acidic. Water pH higher than 7 is 
considered alkaline. A neutral pH (around 7) is desirable for most potable water applications. 

Corrosion damage and heater failures 

resulting from water pH levels of lower than 6 or higher than 8 ARE NOT covered by the warranty.

 The ideal pH range for water 

used in a storage tank or a water heater system is 7.2 to 7.8. 
 

Total Dissolved Solids 

Total Dissolved Solids (TDS) is a measurement of all minerals and solids dissolved in a water sample. The concentration of total 
dissolved solids is usually expressed in parts per million (ppm). 
 
Water with a high TDS concentration will greatly accelerate lime and scale formation in the hot water system. Most high TDS 
concentrations precipitate out of the water when heated. This can generate a scale accumulation on the heat transfer surface that will 
greatly reduce the service life of a water heater. This scale accumulation can also impede the ability of the heat exchanger to transfer 
heat into the water. A heat exchanger damaged or blocked by lime/scale accumulation must be replaced. 
 

Содержание phoenix plus PHP199-119

Страница 1: ...NOTICE HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by consumab...

Страница 2: ...INITY OF THIS OR ANY OTHER APPLIANCE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas su...

Страница 3: ...o this type of water heating equipment Authority Having Jurisdiction AHJ The Authority Having Jurisdiction may be a federal state local government or individual such as a fire chief fire marshal chief...

Страница 4: ...IMPROPER COMBUSTION 6 C GAS 6 D WHEN SERVICING THE HEATER 7 E HEATER WATER 7 PART 2 BEFORE YOU START 7 A WHAT S IN THE BOX 7 B HOW THE HEATER OPERATES 7 C OPTIONAL EQUIPMENT 8 PART 3 PREPARE WATER HEA...

Страница 5: ...SPACE 31 4 OUTDOOR INSTALLATION 33 H CONDENSATE REMOVAL SYSTEM 34 PART 6 WIRING 36 A LINE VOLTAGE INPUT 36 B LINE VOLTAGE CONDENSATE OUTPUT 36 C INTERNAL WIRING DIAGRAM 37 PART 7 GAS CONNECTIONS 40 A...

Страница 6: ...DEATH If the heater is exposed to the following do not operate until all corrective steps have been made by a qualified service technician 1 FIRE 2 DAMAGE 3 WATER Any claims for damage or shortage in...

Страница 7: ...ture and Pressure Relief Valve Brass Tee and Bushing Installation Manual Warranty LP Conversion Kit Natural Gas Models Only B HOW THE HEATER OPERATES Modulation Condensing Technology is an intelligent...

Страница 8: ...tem Condensate is nothing more than water vapor derived from combustion products and similar to that produced by an automobile when it is initially started It is very important that the condensate lin...

Страница 9: ...NOT covered by product warranty 1 a Indoor Installation Area Mechanical Room Operating Conditions Ensure ambient temperatures are higher than 32 o F 0 o C and lower than 140 o F 60 o C Prevent the air...

Страница 10: ...f exhaust fumes Exhaust recirculation could result in a hazardous condition and cause substantial property damage severe personal injury or death Failure to keep heater area clear and free of combusti...

Страница 11: ...is rated ANSI Z21 10 3 Category IV pressurized vent likely to form condensate in the vent and requires a special vent system designed for pressurized venting NOTE The venting options described here an...

Страница 12: ...input rating of all fuel burning appliances installed in that space Rooms connected directly to this space through openings not furnished with doors are considered part of the space Confined space is...

Страница 13: ...n clothes dryers Remodeling areas Chlorine type bleaches laundry detergents and cleaning solvents Garages and workshops Adhesives used to fasten building products Table 1 Contaminant Table F REMOVING...

Страница 14: ...allon Water may be classified as very soft slightly hard moderately hard or hard based on its hardness number The minerals in the water precipitate out as the water is heated and cause accelerated lim...

Страница 15: ...ssolved solids in excess of 2 000 ppm is a non warrantable condition Failure of a water heater due to lime scale build up on the heating surface IS NOT covered by the warranty Hardness 7 grains Chlori...

Страница 16: ...rmal Efficiency Used for Calculations PERFORMANCE EQUATIONS Rated Input x 95 GPM Temp Rise o F x 500 GPH GPM x 60 PART 4 HEATER PIPING Failure to follow the instructions in this section WILL VOID the...

Страница 17: ...material serviceable for temperatures of 375 o F or greater Do not pipe discharge to any location where freezing could occur No shutoff valve may be installed between the relief valve and heater or i...

Страница 18: ...ated on the inside of the cabinet The water heater is also equipped with a 1 auxiliary port that can be used as a recirculation line The auxiliary port is located between the upper and lower combustio...

Страница 19: ...rs should have an integral flow check 5 Check with air handler manufacturer for proper sizing 6 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment a...

Страница 20: ...gas regulator 4 All circulators should have an integral flow check 5 Drains and check valve between unit and storage tank will assist in purging air from system 6 This drawing is meant to demonstrate...

Страница 21: ...l building codes 3 This water heater must be vented with materials components and systems listed and approved for Category IV appliances Exhaust vent and intake pipes are to be piped separately This h...

Страница 22: ...pe DO NOT mix components from different venting systems The vent system could fail causing leakage of flue products into the living space Use only the approved pipe and fitting materials and primer an...

Страница 23: ...eet horizontal clearance from electrical meters gas meters gas regulators relief equipment exhaust fans and inlets In no case shall the exit terminal be above or below the aforementioned equipment unl...

Страница 24: ...ple If the exhaust vent has two 90 elbows and 10 feet of PVC pipe we will calculate Exhaust Vent Equivalent Length 2x5 10 20 feet Further if the intake pipe has two 90 elbows one 45 elbow and 10 feet...

Страница 25: ...he pitch of the roof 6 To prevent water leakage install adequate roof flashing where the pipe enters the roof 7 Do not locate vent over public walkways driveways or parking lots Condensate could drip...

Страница 26: ...ng a combustion air intake from outdoors care must be taken to utilize uncontaminated combustion air NOTE To prevent combustion air contamination see Table 1 Contaminant Table Take extra precaution to...

Страница 27: ...y local codes All vent pipes must be glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on...

Страница 28: ...e glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on vent piping the first bracket must...

Страница 29: ...glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on vent piping the first bracket must be...

Страница 30: ...ncentric vent kits Refer to Concentric Vent Kit installation manual LP 166 for further information on venting with the optional concentric vent kits Concentric venting through an existing system must...

Страница 31: ...8 cubic meters per kW of the total input rating of all fuel burning appliances installed in that space Rooms connected directly to this space through openings not furnished with doors are considered...

Страница 32: ...32 LP 454 REV 1 6 15 Figure 15...

Страница 33: ...stalled in very warm climates To prevent combustion air contamination or exhaust recirculation Ensure the heater is located away from the building Flue gas can cause damage to exterior walls and other...

Страница 34: ...tate of Massachusetts condensate must be neutralized before entering a drain This condensing high efficiency water heater has a condensate removal system Condensate is water vapor derived from combust...

Страница 35: ...dition It is very important to protect the condensate line from freezing temperatures or any type of blockage In installations that may encounter sustained freezing conditions the use of heat tape is...

Страница 36: ...onnecting them when servicing the heater Wiring errors can cause improper and dangerous operation Failure to follow these instructions may result in property damage or personal injury To avoid electri...

Страница 37: ...37 LP 454 REV 1 6 15 C INTERNAL WIRING DIAGRAM Figure 21 Stage 1 Wiring Diagram...

Страница 38: ...38 LP 454 REV 1 6 15 Figure 22 Stage 2 Wiring Diagram Not Applicable to 199kBTU Models...

Страница 39: ...39 LP 454 REV 1 6 15 Figure 23 LP 179 L...

Страница 40: ...is exposed to a pressure greater than PSI 14 water column the gas valve must be replaced Never use an open flame match lighter etc to check gas connections NOTE A drip leg is installed inside the wate...

Страница 41: ...WC the meter regulator or gas line is undersized or in need of service You can attach a manometer to the incoming gas drip leg by removing the cap The gas pressure must remain between 3 5 WC and 14 WC...

Страница 42: ...ater so that the handle is crosswise to the gas pipe If the handle will not turn by hand don t try to force or repair it call a qualified service technician Force or attempted repair may result in a f...

Страница 43: ...ration Function Value d1 Actual temperature from upper tank sensor d2 Actual temperature from lower sensor d3 0 Not used d4 308 Not used d5 Outdoor sensor d6 Actual fan speed multiplied by 10 Example...

Страница 44: ...ION PROCEDURE If there is danger of freezing change the set point to 70 o F DO NOT turn off electrical power If there is no danger of freezing follow Shutdown Procedure C FAILURE TO OPERATE Should the...

Страница 45: ...r is off DO NOT USE THIS WATER HEATER IF ANY PART HAS BEEN SUBMERGED IN WATER Immediately call a qualified service technician The water heater MUST BE replaced if it has been submerged Attempting to o...

Страница 46: ...same position and mounting holes as the old one If the display flashes a code other than F01 follow the troubleshooting guide for that code 5 Observe operation for 5 minutes Place the probe of an exha...

Страница 47: ...at least three or four times to assure the fault has been resolved F13 Combustion fan speed incorrect The heater will lock out if it senses that the fan speed is less than 70 of expected rate for mor...

Страница 48: ...48 LP 454 REV 1 6 15 Figure 26 LP 454 W...

Страница 49: ...49 LP 454 REV 1 6 15 Figure 27 LP 454 Y...

Страница 50: ...50 LP 454 REV 1 6 15 Figure 28 LP 454 X...

Страница 51: ...s condition INSPECTION ACTIVITIES DATE LAST COMPLETED PIPING 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR Near heater piping Check heater and system piping for any sign of leakage make sure they are properly s...

Страница 52: ...uity on Flue and Water ECO Replace if corroded Upper Lower Sensors Check wiring Verify through ohms reading FINAL INSPECTION Check list Verify that you have completed entire check list WARNING FAILURE...

Страница 53: ...53 LP 454 REV 1 6 15...

Страница 54: ...54 LP 454 REV 1 6 15...

Страница 55: ...55 LP 454 REV 1 6 15 MAINTENANCE NOTES...

Страница 56: ...nstallation Address Date of Installation Installer s Code Name Product Serial Number s Comments Installer s Phone Number Signed by Installer Signed by Customer IMPORTANT Customer Please only sign afte...

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