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Parts list of control valve body:

No.

Part #

(Water Group)

Part #

(Canature)

Description

Qty

A51

60010184

21389033

Brine Line Elbow Nut

1

A50

60010172

30020013M

Brine Line Elbow

1

A49

60010044

05056134

O-ring of Brine Line Elbow

1

A48

60010188

05031033

O-ring of BLFC Holder

1

A47

60010173

05031010M

BLFC Holder

2

A46

60010128

05056206M

BLFC(0.2GPM)(Optional)

1

A45

60010340

05033033

Brine Line Connector

1

A44

60010265

26010189

O-ring on Brine Line Connector

1

A43

60010099

13000426

Screw on Valve Bottom 

Connector

2

A42

60010599

07060007

Valve Bottom Connector

1

A41

60010080

26010103

Distributor O-ring

1

A40

60010598

05033021M

Central Pipe Adaptor

1

A39

60010597

26010038

O-ring of Central Pipe Adaptor

1

A38

60010077

05056063

Tank Mouth O-ring

1

A37

60010715

05033009

Screen 89 Valve

1

A36

60010595

05033020

Injector Cover

1

A35

60010341

26010101

O-ring of Injector Cover

1

A34

60010186

05031019

Big O-ring of Injector Holder

1

A33

Injector Nozzle(Optional)

1

A32

60010174

05031012M

Injector Holder

1

A31

Injector Throat(Optional)

1

A30

60010187

05031020

Small O-ring of Injector Holder

1

A29

05033010

89 Valve Body

1

A28

60010069

05056172N

Secure Clip Brine Line

1

A27

60010343

05033005B

End Plug Retainer

1

A26

60010076

05056088

Valve Body Connect Screws

2

A25

60010075

05056087

End Plug Retainer Screws

3

A24

60010574

05056084

Screw 3.5×13

1

A23

60032

05056180M

Brine Valve Injector Stem 

Assembly

1

A22

05033015

Spacer-89 Valve

8

A21

05033006

Seal-89 Valve

5

A20

92383 - DF PISTON ASSY 
92384 - UP PISTON ASSY

92385 - FILTER PISTON ASSY

Down Flow Piston-89 Valve

1

A19

92384 - UP PISTON ASSY

1

A18

92385 - FILTER PISTON ASSY

1

A17

End Plug-89 Valve

1

A16

Piston Rod-89 Valve

1

A15

Piston Assembly-89 Valve(DF)

1

A14

DLFC(2.4GPM)(Optional)

1

A13

60095694

05040030M

DLFC Holder

1

A12

60010211

05056121

O-ring on Drain Elbow

1

A11

60010253

05040130M

Drain Elbow 3/4” NPT

1

60010254

05040131M

Drain Elbow 1” NPT

1

A10

60010227

05040018M

Secure Clip of Drain Line

1

A9

60010585

05005636M

Big O-ring of Adaptor Coupling

2

A8

Adaptor Coupling

2

A7

Small O-ring of Adaptor Coupling

2

A6

92387

05033022M

Adaptor Secure Clip

2

A5

60010589

05033013

89 Valve Connector

1

A4

60010596

05056508

Screws of Valve Connector

8

A3

60010238

02170055

Impeller Assembly

1

A2

05010019

Bush

2

A1

60010587

05010077

Impeller Holder

1

Item #s For All Injector Assemblies and Brine Line and Drain Line Washers

Part #

Part Description

60010110

BLFC BUTTON #2 0.3GPM A32

60010082

*

BLFC BUTTON #2 0.7GPM A32

60010128

BLFC BUTTON  0.2GPM

60010601 
60010602

INJECTOR SET #0000 BLACK  THROAT

NOZZLE #0000 BLACK  THROAT

60010603
60010604

INJECTOR SET #000 GREY THROAT

NOZZLE #000 GREY THROAT

60010605 
60010606

INJECTOR SET #00 VIOLET THROAT

NOZZLE  #00 VIOLET THROAT

60010607 
60010608

INJECTOR SET #0 RED THROAT

NOZZLE #0 RED THROAT

60010609

*

 

60010610

*

INJECTOR SET #1 WHITE THROAT

NOZZLE #1 WHITE THROAT

60010611 
60010612

INJECTOR SET #2 BLUE THROAT

NOZZLE #2 BLUE THROAT

A46

A31 and A33

* Default

Injector  

Assemblies

60010127

60010126

60010032

60010033

60010034

60010035

Part #

Part Description

60010613 
60010614

INJECTOR SET #3 YELLOW THROAT

NOZZLE #3 YELLOW THROAT

60010685
60010686

INJECTOR SET #4 GREEN THROAT

NOZZLE #4 GREEN THROAT

12052

1.4 GPM DLFC WASHER

12053

2.0 GPM DLFC WASHER

60010140

#4S 5.0GPM

60010142

#7S 7.0 GPM

60010143

#1   8.0 GPM

60010144

#2  11.0 GPM

60010145

#3  14.0 GPM

60010146

#4  17.0 GPM

60010147

#5  21.0 GPM

60010148

#6  24.0 GPM

A31 and A33

A14

Injector  

Assemblies

Seal and 

Spacer Kit

60010031

60010686

92382

PARTS BREAKDOWN

Содержание HTO-100

Страница 1: ...s Taste and Odor Filter 1 Read all instructions carefully before operation 2 Avoid pinched o rings during installation by applying NSF certified lubricant to all seals provided with install kit 3 This system is not intended for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system 4 Page 18 of this manual contains important m...

Страница 2: ...AND SEAL AND SPACER KIT 20 CLEAN INJECTOR ASSEMBLY 20 SERVICING OF PARALLEL ADAPTOR 21 METER ASSEMBLY REPLACEMENT For Models Manufactured AFTERValve Serial Date of November 2015 21 METER ASSEMBLY REPLACEMENT For Models Manufactured BEFOREValve Serial Date of November 2015 22 REPLACE MOTOR 22 REPLACE MICROSWITCHES CIRCUIT BOARD REPLACEMENT 23 TIMER REPLACEMENT 24 AFTER SERVICING 24 PARTS BREAKDOWN ...

Страница 3: ...iments Damage to pistons seals and or spacers within the control valve are not covered in this warranty due to the harsh environment It is recommended to regularly inspect and service the controlvalveonanannualbasis Cleaningandorreplacement of piston seals and or spacers may be necessary depending on how harsh the conditions are An Annual Maintenance kit Part 60010307 is available for this purpose...

Страница 4: ...nd 110 F 4 C 43 C Working Pressure This water softener must be operated on pressures between 30 psi to 125 psi If the water pressure is higher than 125 PSI use a pressure reducing valve in the water supply line to the softener Voltage 120V 60 Hz Pipe Size 3 4 and 1 At the stated service flow rates the pressure drop through these devices will not exceed 15 psig The manufacturer reserves the right t...

Страница 5: ... x 34 7 18 9 x 18 9 x 65 6 270 0 122 2 52 8 23 9 BTR 145 Black 42 3 159 7 20 3 x 37 4 21 9 x 21 9 x 72 2 385 0 174 2 65 6 29 8 BTR 200 Grey 53 0 200 3 23 0 x 40 5 24 6 x 24 6 x 84 700 0 316 7 125 0 56 6 BTS 70 Black 19 0 71 8 13 1 x 13 1 x 34 7 14 4 x 14 4 x 62 175 0 92 8 48 8 22 1 BTS 70 Blue 19 0 71 8 13 1 x 13 1 x 34 7 14 4 x 14 4 x 62 175 0 92 8 48 8 22 1 BTS 100 Vanilla 25 0 94 5 15 0 x 15 0 ...

Страница 6: ...6 175 225 275 salt grid system 918 36 2 salt tank body salt tank lid 7 3 20 35 1028 186 40 5 517 175 225 275 brine well and brine valve salt grid system 585 23 BTR 200l label BTR70 BTR145 BTR100 BTR200 ...

Страница 7: ...r parts loss Also note damage to the shipping cartons Contact the transportation company for all damage and loss claims The manufacturer is not responsible for damages in transit Small parts needed to install the filter are in a parts box To avoid loss of the small parts keep them in the parts bag until you are ready to use them What is included in the box For Models HTO 100 HTO 150 and HTO 200 yo...

Страница 8: ... Adapter X 4 4 Parts Box 2X 1 Straight Adapter Bypass Tool 2 X 1 Elbow Adapter Not Included Transformer Grease Packet 2 x Clips Bypass with 4 Red Clips For Models HTO 250 and HTO 300 models the media and ControlValve is packaged separately in carton and bags What is included with HTO 250 and HTO 300 models 1 Tank 2 c w Adaptor 2 Qty 6 of Media Boxes 3 Drain Line and Hose Clamp Not Included with so...

Страница 9: ...tighten the nut In many cases the brine line already come installed from the factory Leave the other end of the brine line tube inside the brine tank f For installation of brine tank at the installation site pull the other end of the brine tube from the hole on the brine tank The completed assembly is shown below The hole in the brine tank should line up with the brine line as shown for round and ...

Страница 10: ...Batch code CheckValveType andValve Serial Check to make sure Valve Type is Upflow UF left Sticker shown below The right Sticker shows the serial of the control valve The middle Sticker is dataplate which provides information of Serial and Date of Manufacture of complete system Both Serial labels are important for troubleshooting Please record these numbers for future use on page 19 in the maintena...

Страница 11: ... them Tools Required for Installation NOTE We recommend installation only be completed by a competent installer or plumbing professional to insure this product is installed in accordance with local plumbing codes s Two adjustable wrenches s Additional tools may be required if modification to home plumbing is required s Plastic inlet and outlet fittings are included with the filter To maintain full...

Страница 12: ... for service until you complete the start up instructions page 15 NOTE Never make a direct connection into a waste drain A physical air gap of at least 1 5 should be used to avoid bacteria and wastewater travelling back through the drain line into the softener CAUTION The unit should be depressurized before installing or replacing media Locate Water Conditioning Equipment Correctly Select the loca...

Страница 13: ...f the house The control valve must not be submitted to temperatures above 43 C 110 F When sweat fittings are used to avoid damaging the control valve solder the threaded copper adapters to the copper pipe and then usingTeflon tape screw the assembly into the bypass valve Do not use pipe thread compound as it may attack the material in the valve body 4 ApplyTeflonTape and Orings to the fittings 5 C...

Страница 14: ...er Water Filter Check Valve Optional In In Out Out Cold Soft Water To Outside Faucet NOTICE THERE ARE INLET AND OUTLET LABELS ON THE VALVE PLEASE MAKE SURE TO PLUMB AS SHOWN HERE INSTALLATION CAUTION Never insert drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the con...

Страница 15: ...creen Time Date and Gallons Remaining for Regeneration Date andTime Hardness Manual Regen Dealer Information Main Menu Regen Now Regen Tonight Press To Cancel Press To Confirm Brine Drawing Any Key 3sTo Next 13 59 18 18 Backwashing Any Key 3S to Next Rinsing Any Key 3S to Next Skip this cycle by pressing any key for 3 seconds IMPORTANT Complete the Backwashingcycle to let the air out of the system...

Страница 16: ...en allow water to run to drain for 3 4 minutes or until the water at the drain appears to be clear of any fines 5 Plug in the valve and the valve will automatically advance to the SERVICE position Open the outlet valve on the bypass then slowly open the nearest treated water faucet and allow the water to run until clear close the tap and replace the faucet screen 6 TheValve is already programmed b...

Страница 17: ...PLUMBING SYSTEM CLEAN UP The following procedures are guidelines only but have proven successful in most instances Under no circumstances should any procedure outlined below be followed if contrary to the appliance manufacturer s instructions Should there by any questions concerning the advisability of performing a procedure it is strongly recommended the manufactur er s authorized service outlet ...

Страница 18: ...bridge This should always be followed up by allowing the unit to use up any remaining salt and then thoroughly cleaning out the brine tank Allow four hours to produce a brine solution then manually regenerate the softener Cleaning of your Brine Salt tank Salt tanks will build up sludge undissolved salt in the bottom of them that will continue to increase as time goes by Every 2 3 years the salt ta...

Страница 19: ...he unit fails to regenerate for any other reason please first correct the problem Then regen erate the unit manually 2 times in a row to restore the reserve capacity and bring the media bed back up to specification IMPORTANT WARRANTY AND MAINTENANCE INFORMATION Model number Serial number Valve Serial number Date installed Please have the information below filled out and available when calling in f...

Страница 20: ...CER KIT Screen 1 3 5 2 4 2X Screws Gasket Injector Cap Injector Assembly CLEAN INJECTOR ASSEMBLY 1 Remove the two screws from the injector cap 2 Pull the injector cap and gasket 3 Pull the injector assembly and Screen 4 Replace Clean screen and injector assembly and put it back in the valve in appropriate location as shown 5 Put back the injector cap Grease the injector assembly orings and injecto...

Страница 21: ...ctor D Tank adaptor w O ring E Red Clips 4pcs F 1 x 3 Straight w O ring H Clamp ring I Valve base J Tank Base K O ring L Retainer ring Disassemble the adaptor D B A C E E F SERVICING OF PARALLEL ADAPTOR Tank andValve Connection Parts Ensure all Oring on both tank connectors are properly dissembled and apply a good amount of grease Meter Cable 2X Clips 3 2 4 5 1 METER ASSEMBLY REPLACEMENT For Model...

Страница 22: ...coupling adapter from the valve 4 Remove six screws and pull out the meter support and impeller 5 Replace meter with the help of special tool and re assemble the removed components back in the section REPLACE MOTOR 1 Remove Screws from the back of the valve and pull the cover 2 Remove all connections from the circuit board 3 Remove the two screws from the motor Remove the motor and watch for the p...

Страница 23: ...and pull it out 1 3 2 4 Cover 4X Screws Microswitch Microswitch Screws Front Cover Wire connections to Circuit Board REPLACE MICROSWITCHES 1 Remove Screws from the back of the valve and pull the cover 2 Remove all connections from the circuit board 3 Remove the two screws from the microswitch 4 Replace the microswitch connections and cover WARNING ELECTRICAL SHOCK HAZARD UNPLUG THE UNIT BEFORE REM...

Страница 24: ...ont Cover 1 Disconnect the meter cable from the meter If flow meter is attached 2 Remove four screws from the back of the valve cover 3 Remove the front cover of the valve 4 Remove the piston screw and washer from the piston rod 5 Remove the two screws from the powerhead as shown 6 Life the powerhead from the valve body assembly 7 Replace the powerhead by reverse following the steps in this sectio...

Страница 25: ...010044 95401 100 9 x 48 25010034 25010036 25010035 50010005 10010044 95401 150 10 x 54 25010049 25010051 25010050 50010005 10010044 95402 200 12 x 52 25010058 25010060 25010059 50010005 10010044 95403 250 13 x 54 25010064 25010066 25010065 50010010 10010044 95403 300 14 x 65 25030001 and 50040039 Not Available Not Available 50010010 10010044 95404 Model Mineral Tank Size Tank Natural Color Tank Bl...

Страница 26: ...on Main Gear 1 B17 92391 05031008 Main Gear 1 B16 92389 05030009 Drive Gear 1 B15 60010581 13000448 Screw on Back Cover 4 B14 60010332 13113051 Washers on Screw 4 B13 60010582 05033012 89 Back Cover Black 1 B12 92392 05031017 Brine Gear 1 B11 60010577 UF 60010576 DF 05033019 Locating wheel UF 1 B10 60010661 05056141B Washer on LocatingWheel 1 B9 60010333 05033004 Screw 2 2 13 1 B8 60010575 0505616...

Страница 27: ...End Plug 89Valve 1 A16 Piston Rod 89Valve 1 A15 Piston Assembly 89Valve DF 1 A14 DLFC 2 4GPM Optional 1 A13 60095694 05040030M DLFC Holder 1 A12 60010211 05056121 O ring on Drain Elbow 1 A11 60010253 05040130M Drain Elbow 3 4 NPT 1 60010254 05040131M Drain Elbow 1 NPT 1 A10 60010227 05040018M Secure Clip of Drain Line 1 A9 60010585 05005636M Big O ring of Adaptor Coupling 2 A8 Adaptor Coupling 2 A...

Страница 28: ...ALLELTANK CONNECTORW O RING 1 B 80127819 PIPE CONNECTOR 2 1 X 6 1 C 80127817 PIPE CONNECTOR 2 1 X 12 1 D 60010068 TANK ADAPTORW O RING 1 E 60010025 RED CLIPS 4PCS 4 F 60010026 O RING 4 60010016 1 X 3 STRAIGHT 4 H CLAMP RING 1 I VALVE BASE 1 J TANK BASE 1 K 60010073 O RING 87 5 3 55 L RETAINER RING PARTS BREAKDOWN ...

Страница 29: ...itioner B Clean control and add resin cleaner to resin bed Increase frequency of regeneration C Remove piston and clean control 5 LOSS OF RESIN THROUGH DRAIN LINE A Air in water system B Drain line flow control is too large A Assure that well system has proper air eliminator control Check for dry well condition B Ensure drain line flow control is sized 6 IRON IN CONDITIONED WATER A Fouled resin be...

Страница 30: ...sembly and inspect bore Remove foreign material and check control in various regener ation positions B Replace seals and or piston assembly C Replace piston and seals and spacers D Replace timer motor and check all gears for missing teeth E Replace timer 12 Error Code Error E1 Electrical Trouble Shooting Issue1 When the controller is plugged the buzzer beeps and the screen displays System Error E1...

Страница 31: ...RD ON 70 00 Purple 0 2 GPM 3 5 2S 2 00AM DEFAULT STANDARD ON 70 00 Purple 0 2 GPM 4 0 3S 2 00AM DEFAULT STANDARD ON 70 1 White 0 2 GPM 5 0 4S MASTER PROGRAMMING GUIDE CONTINUED The controller will show the following on the screen Time Date and number of Days Remaining for Regeneration How to set Master Programming Authorized Dealer Only Press and for 8 seconds Press SET MENU SET to select and MENU...

Страница 32: ...Confirm Setting Complete Press To Return Advanced Menu ResinVolume Refill Rate Regen Mode Backwash Override Emergency Regen Regen Cycles Auxillary Output Service Setting Backlit Setting HistoryValues Setting Complete Press To Return Regen Cycles Backwash Duration Brine Draw Duration Rinse Duration Refill Duration Do Not Touch ValuesFactory Use Only RESIN VOLUME This setting is the amount of ion ex...

Страница 33: ...ess To Cancel Press To Confirm Setting Complete Press To Return Main Menu Regen Time Setting System Capacity Salt Mode Setting Advanced Menu Salt Mode Economy Mode Standard Mode High capacity Mode Salt Mode Economy Mode Press To Cancel Press To Confirm Setting Complete Press To Return Main Menu Regen Time Setting System Capacity Salt Mode Setting Brine Prefill Set Advanced Menu Brine Prefill Set O...

Страница 34: ...l Current Flow Rate 15 22 gpm Used Since Regen 85 22 gpm Thursday 5804 Gal Friday 5805 Gal Saturday 5806 Gal Peak Flow Rate on 17 Feb 2016 12 25PM SoftwareVersion 1 10 Highest recordin last 4 weekdays Page by page display Confirm and return One by One DIAGNOSTIC SCREEN PRESS MENU KEY MENU SET AND SCROLLTO MAIN MENU THEN PRESS SET MENU SET TILL IT BEEPS SCROLLTO ADVANCED MENU Press MENU key MENU SE...

Страница 35: ...U SET Press MENU SET or MENU SET to change menu option Press SET MENU SET to enter Press MENU SET or MENU SET to change value Press SET MENU SET to accept Date andTime Manual Regen Dealer Information Main Menu Regen Now Regen Tonight Press To Cancel Press To Confirm Backwashing Any Key 3sTo Next 13 59 89 Downflow 89 Upflow Auto On 18 Brine Drawing Any Key 3sTo Next 063 59 50 Rinsing Any Key 3sTo N...

Страница 36: ...possession of a tank that fails within 120 months provided that the water conditioner is at all times operated in accordance with specifications and not subject to freezing or vacuum General Conditions Damage to any part of this water conditioner or filter as a result of misuse misapplication neglect alteration accident installation or operation contrary to our printed instructions damage to ion exc...

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