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P520 SIGNAL PROCESSOR

66-2066—01

8

change the displayed value. Once the desired value is 

displayed, press the STORE button. When the set point is 

stored, four dashes are displayed momentarily, indicating that 

the new value was stored into the EEPROM. Illogical settings 

are not accepted; A display of four “E’s” when the STORE 

button is pushed indicates that an error was made when 

selecting the set points. For instance, selecting a flame out set 

point that is equal to or greater than the flame on set point will 

result in this error indication.

The set points can also be selected remotely through the 

serial communication port using a host computer.

Additional Set Points

Table 3. Additional Set Points.

Only adjustment information pertinent to the attached viewing 

head(s) will be visible to the user; for a UV only viewing head, 

no IR GAIN or IR FILTER settings would be shown and for an 

IR only viewing head, no UV GAIN setting would be shown.

To change or adjust any of the 3 additional setpoints shown in 

Table 3, refer to the programming flowcharts towards the back 

of this manual. IR gain adjustments are covered in the next 

section as well.

IR Gain Adjustment

The adjustable range for IR Gain is 0-699 with a factory 

default value of 450. When adjusting IR gain, the user will 

notice gain “jumps”. As the gain is increased, the user will 

notice the following:

a. 000 – 099 is linear and then it jumps to 150

b. 150 - 199 is linear and then it jumps to 250

c. 250 - 299 is liner and then it jumps to 350

d. 350 - 399 is linear and then it jumps to 450

e. 450 - 499 is liner and then it jumps to 550

f. 550 - 599 is linear and then it jumps to 650

g. 650 - 699 is linear

With each step change or “jump”, the gain is double but values 

in between are liner. For example, a setting of 250 doubles the 

gain setting of 150. When gain is adjusted to 000, the IR 

contribution is zero. 

There are 8 high pass filter settings available for most IR 

viewing heads (model dependent) as shown below.

1 = 16 HZ

2 = 24 HZ

3 = 33 HZ

4 = 52 HZ

5 = 75 HZ

6 = 100 HZ

7 = 155 HZ

8 = 215 HZ 

Flame Failure Response Time (FFRT)

The flame failure response time, or F.F.R.T., is defined as the 

time it takes for the flame relay to de-energize after the flame 

signal (from the viewing head) is below the programmed 

Flame Off setpoint. This time delay is programmable from 

both the front panel of the P520 and a remote, host computer. 

Only three settings are possible: one, two and three seconds.

The maximum time delay is limited to three seconds in 

compliance with the FM (Factory Mutual) limit of the F.F.R.T. to 

be less than four seconds.

4-20mA Remote Output

The standard remote meter output has a 0-20mA range and is 

designed to drive remote meters, as explained earlier in this 

manual. You can convert this output to a 4-20mA range, as 

follows:

Press the front panel push-buttons (indicated in Table 4) whil

holding down both the up arrow and down arrow buttons. 

Press all buttons in each row together (i.e., three in the first 

row, two in the second row, and three in the last row).

Doing this toggles the function back and forth between the 0-

20mA and 4-20mA ranges.

The change will be verified by four dashes “----” and “4-20” 

momentarily displayed. If the signal processor is programmed 

for the 4-20mA range, “4-20” will be displayed; toggling back 

to the 0-20mA range will again cause four dashes to appear 

on power-up of the unit. The factory default setting is 4-20.

The 4-20mA signal from the P520 is powered from the P520 

itself. When sending the signal to a remote device (such as a 

distributed control system, PLC or burner management 

system), the input must be isolated. If there is a ground 

potential difference between the two systems, then there 

could be noise and performance problems. When using a 

remote meter by itself, this will not occur, because it will not be 

tied into another electrical system (will not be sharing 

grounds).

The bargraph reading on the front panel will not be affected by 

this change to 4-20mA output. It will remain the same as 

before (i.e., show zero on no signal detected). The 4-20mA 

output will still perform the same way on the high end (i.e., on 

a strong signal, it will saturate at the same level, slightly above 

22mA).

Specifications for the analog current output signal are 

provided in the SPECIFICATIONS section.

Set Point

Display

Number

IR GAIN

3 DIGIT NUMBER

0-699

IR FILTER

1 DIGIT NUMBER

1-8

UV GAIN

2 DIGIT NUMBER

0-99

Table 4. Remote Output Setting.

FLAME 

ON

FLAME 

OFF

GAIN 

SET

F.F.R.T.

TIME DELAY

 ON

X

X

X

X

X

X

X

X

Содержание P520

Страница 1: ... each Viewing Head Battery Backup 24VDC 130mA plus 100mA for each Viewing Head Main Voltage Battery Voltage Ambient Temperature 0 C to 52 C 32 F to 125 F CSA Rating 0 C to 60 C 32 F to 140 F FM Rating Outputs Flame Relay 2 Form C Contacts DPDT Self Checking Relay 1 Form C Contact SPDT Contact Ratings 5A at 30 VDC 125 VAC and 277 VAC Max switching voltage 220Vdc 250Vac Analog Flame Signal 0 to 19 8...

Страница 2: ...ard control technician 4 After installation is complete check out product opera tion as provided in these instructions Grounding and Shielding NOTE Installer must be a trained experienced flame safeguard service technician and should be familiar with the equipment operation and limita tions and be aware of any applicable local codes and regulations 1 Connect a safety ground to the viewing head hou...

Страница 3: ...e located on the nine contact terminal block located on the upper right of the board RC C refers to the common terminal of the self checking relay There is only one pair of contacts used for the self checking function Here the designation ON refers to the self checking taking place in a normal manner OFF indicates a failure in the viewing head or processor resulting from the internal or external h...

Страница 4: ...The voltage developed across the resistor will follow Ohm s law V IR For example a 3 volt meter can be used with a resistor of 3 02 150 ohms which will result in a full scale reading of 3 volts for a 20mA output The terminals called TX TX RX and RX at the bottom of the PCB are used for the serial communication link They are also in pairs to accommodate daisy chaining but the pairs are arranged for...

Страница 5: ...en SC and SIG GND terminals for proper signal trans mission For resistor value refer to Wiring of Viewing Head section Fig 4 Viewing head wiring Table 1 Terminal Descriptions Terminal Description V 24VDC power to viewing head GND Power Ground SC Self check shutter drive signal to viewing head SIG Flame signal from viewing head SIG GND Signal ground M33509 CABLE CLAMP CONNECTOR WITH REAR COVER REMO...

Страница 6: ... fuses are re set when power to the signal processor is removed It is recommended that no more than four P520 signal processors be supported by one 24VDC power supply unless a method of redundancy is employed together with larger capacity power supplies Other possible combinations can be used for instance the battery backup terminal could be used for redundancy However care must be taken with thes...

Страница 7: ... P520 There is a 20 per cent probability that a lockout will occur because of the duty cycle of the self check function 200 mSEC on and 800 mSEC off The S506 and S511 do not incorporate the power monitoring shutdown function and will not cause a lockout condition These design precautions ensure that there will never be an unsafe situation created by abnormal line power 115VAC conditions The 26VDC ...

Страница 8: ...akes for the flame relay to de energize after the flame signal from the viewing head is below the programmed Flame Off setpoint This time delay is programmable from both the front panel of the P520 and a remote host computer Only three settings are possible one two and three seconds The maximum time delay is limited to three seconds in compliance with the FM Factory Mutual limit of the F F R T to ...

Страница 9: ...e maximum signal Adjusting Set Points Before adjusting the set points take readings with the P520 on the two following conditions write down the readings for the burner ON and OFF with other burners on under low load conditions and then the readings for the burner ON and OFF under high load conditions There must be a definitive ratio between the readings for burner ON and burner OFF This ratio can...

Страница 10: ...onds If the self resetting fuse has tripped removing then reapplying power will reset the fuse Digital display shows 0000 and there is no flame signal 1 Remove connector from viewing head and check wiring per Fig 4 and 5 2 Ensure the proper impedance resistor is in place refer to Wiring of Viewing Head section Using a volt meter check the viewing head terminals on the P520 for 24VDC across V and G...

Страница 11: ... must have galvanic ground isolation Setting Addresses Each P520 must have its own unique address The address can easily be changed by pressing the RESET push button for 2 seconds This causes the P520 to display its address on the four digit display 0000 to 0063 The address can now be changed by using the UP or DOWN arrow buttons When the desired address is displayed push the STORE button and the ...

Страница 12: ... USE SHIELDED CABLE FOR COMMUNICATION WIRING DRAWING IS FOR GENERAL REFERENCE ONLY FOR RS422 COMMUNICATION WITH THE P520 4 WIRES FROM EACH SIGNAL PROCESSOR WILL BE REQUIRED RX RX TX TX FOLLOWING POLARITY FROM EACH SIGNAL PROCESSOR AT THE CONVERTER THE TRANSMIT AND RECEIVE WIRES WILL BE REVERSED REFER TO FIG 7 FOR CONVERTER TO SIGNAL PROCESSOR WIRING DETAILS COMMOD USB TO RS422 485 CONVERTER M33904...

Страница 13: ... IR Y AUNN ADJUST UV GAIN 0 99 Y NORMAL OPERATION N Y N DISCARD CHANGES NORMAL OPERATION Y KEEP NEW FILTER SELECTION ARFN ADJUST IR FILTER 1 8 Y KEEP NEW UV GAIN ANNN ADJUST IR GAIN 0 699 N DISCARD CHANGES Y Y N DISCARD CHANGES Y KEEP NEW IR GAIN N Y SET DEFAULT VALUES ADJ ADJUST VIEWING HEAD SETTINGS DEF RESET TO FACTORY DEFAULT CALR AUTO ADJUST IR GAIN PROGRAMMING FLOWCHART FOR P520 WITH S550B B...

Страница 14: ...Y CALIBRATE IR Y Y NORMAL OPERATION N NORMAL OPERATION Y KEEP NEW FILTER SELECTION ARFN ADJUST IR FILTER 1 8 ANNN ADJUST IR GAIN 0 699 N DISCARD CHANGES Y Y N DISCARD CHANGES Y KEEP NEW IR GAIN N Y SET DEFAULT VALUES ADJ ADJUST VIEWING HEAD SETTINGS DEF RESET TO FACTORY DEFAULT CALR AUTO ADJUST IR GAIN PROGRAMMING FLOWCHART FOR P520 WITH S552B BE M33290A ...

Страница 15: ...ATE VIEWING HEAD N N CALU AUTO ADJUST UV GAIN NORMAL OPERATION CALIBRATE UV Y Y AUNN ADJUST UV GAIN 0 99 Y NORMAL OPERATION PROGRAMMING FLOWCHART FOR P520 WITH S556B BE Y N DISCARD CHANGES NORMAL OPERATION Y KEEP NEW UV GAIN N Y SET DEFAULT VALUES ADJ ADJUST VIEWING HEAD SETTINGS DEF RESET TO FACTORY DEFAULT N M33291A ...

Страница 16: ...tion and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2012 Honeywell International Inc 66 2066 01 M S 10 12 Printed in United States ...

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