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ML6984, ML7984 SERIES 4000 DIRECT COUPLED VALVE ACTUATORS

5

95C-10939—11

Fig. 7. Mounting Positions.

WIRING SCHEMATICS

MLx984 actuators are designed to operate from a Safety 
Extra Low Voltage, Class II power source. A 7/8 in. (22 mm) 
wiring hole is provided for attaching a flexible conduit 
where required by local codes. When installing outdoors, 
weatherproof conduit fittings approved for outdoor and 
wet locations must be used.

CAUTION

Electrical Shock or Equipment Damage Hazard.

Can Shock Individuals or Short Equipment 
Circuitry.

Disconnect power supply to the actuator to prevent 
electrical shock and equipment damage, or remove 
and cap the air line to the actuator. 

NOTE:

In all cases when wiring multiple actuators, the 
power supply to all actuators must be connected 
in a “star” fashion to reduce excessive voltage 
drop. DO NOT “daisy chain” i.e. connect power to 
one actuator then branch to another. 

Fig. 8. 3-Wire Control of ML6984 with Series 60 

Controller.

Operation

The recommended valve actuator power source is a Safety 
Extra-Low Voltage (SELV) Class II, 24 V transformer or 
regulated 28 Vdc across terminals T5 and T6. Internal 
circuitry provides dc power for the electronic sensing and 
drive motor circuits. 

Fig. 9. 3-Wire Control of ML6984 with Electronic 

Controller.

Fig. 10. 5-Wire Control of ML6984.

Outdoor

NEMA3R

Indoor

90°

>5°

>5°

M25491

M25492A

TYPICAL ELECTRO-MECHANICAL

CONTROLLER

R

W

B

W

B

R

T6

T5

ML6984

L1

L2

24 VAC

POWER SUPPLY PROVIDES OVERLOAD PROTECTION AND DISCONNECT 
MEANS. 

ALLOW UP TO 0.5 AMPS FOR EACH DEVICE. ACTUATORS AND 
CONTROLLER CAN SHARE SAME TRANSFORMER, PROVIDED THAT THE 
VA RATING OF THE TRANSFORMER IS NOT EXCEEDED AND PROPER 
PHASING IS OBSERVED. DO NOT MIX A.C. AND D.C. POWER SOURCES.

CONTROLLER CAN BE LOW VOLTAGE SPDT SERIES 20 “ON-OFF” OR 
SP3T SERIES 60 “FLOATING” (TRI-STATE) TYPE. TERMINALS R AND T5 
ARE CONNECTED INSIDE THE ML6984.

1

2

3

1

2

3

M25493A

3

1

3

W

R

B

T6

T5

C

H

ML6984

TYPICAL ELECTRONIC 

CONTROLLER

L1

L2

POWER SUPPLY PROVIDES OVERLOAD PROTECTION AND 
DISCONNECT MEANS.

ALLOW UP TO 0.5 AMPS FOR EACH DEVICE. ACTUATORS AND 
CONTROLLER CAN SHARE SAME TRANSFORMER, PROVIDED THAT THE 
VA RATING OF THE TRANSFORMER IS NOT EXCEEDED AND PROPER 
PHASING IS OBSERVED. DO NOT MIX A.C. AND D.C. POWER SOURCES.

CONTROLLER CAN BE LOW VOLTAGE SPDT SERIES 20 “ON-OFF” OR 
SP3T SERIES 60 “FLOATING” (TRI-STATE) TYPE. TERMINALS R AND T5 
ARE CONNECTED INSIDE THE ML6984.

1

2

3

1

2

M25494A

W

B

R

W

W

R

R

B

B

24 VAC

T5

T5

T5

T6

T6

T6

28 VDC

OR

L1

L2

ML6984

TYPICAL SPDT
CONTROLLER

ML6984

POWER SUPPLY PROVIDES OVERLOAD PROTECTION AND DISCONNECT 
MEANS. 

ALLOW UP TO 0.5 AMPS FOR EACH DEVICE. ACTUATORS AND 
CONTROLLER CAN SHARE SAME TRANSFORMER, PROVIDED THAT THE 
VA RATING OF THE TRANSFORMER IS NOT EXCEEDED AND PROPER 
PHASING IS OBSERVED. DO NOT MIX A.C. AND D.C. POWER SOURCES.

CONTROLLER CAN BE LOW VOLTAGE SPDT SERIES 20 “ON-OFF” OR 
SP3T SERIES 60 “FLOATING” (TRI-STATE) TYPE. TERMINALS R AND T5 
ARE CONNECTED INSIDE THE ML6984.

MULTIPLE ACTUATORS CONTROLLED BY A COMMON CONTROLLER IN 
PARALLEL MUST BE WIRED SO THAT THEY ALL TRAVEL IN THE SAME 
DIRECTION. REVERSE ACTING ACTUATORS WILL NOT OPERATE 
RELIABLY IN COMBINATION WITH DIRECT ACTING UNITS DUE TO 
GEARBOX TOLERANCES. USE ML7984 MODULATING ACTUATORS, OR 
DEDICATED CONTROLLERS, OR SEPARATE CONTROLLER OUTPUTS 
FOR EACH GROUP INSTEAD.

1

2

3

4

2

3

4

4

1

Содержание ML6984

Страница 1: ... supply for multiple actuators and controllers 24 Vac or 28 Vdc power supply Field addable position feedback auxiliary switch module available for 5 wire models APPLICATION The ML6984 and ML7984 are self contained self adjusting motorized valve actuators that mount directly onto V5011 two way and V5013 three way globe valves providing linear stem operation between 1 2 in 13 mm and 1 in 25 mm ML698...

Страница 2: ...istance Electrical Ratings Power supply consumption 24 V 10 15 50 60 Hz or 28 Vdc 10 6 VA Run ning 12 VA Valve seating CE Certified Inputs ML6984 25 mA 24 Vac 5 wire mode only 500 mA valve seating 3 wire mode Minimum Signal Input Duration 100 ms ML7984 2 10 Vdc 1 mA 4 20 mAdc May be used with 0 10 Vdc input but valve will be closed at 2 Vdc Input Impedance for the ML7984 Voltage Source 20 KW ohm C...

Страница 3: ...lations Honeywell assumes no responsibility for damages or injuries resulting from non compliance with installation instructions or standard good practice when mounting operating or maintaining the valves even if not explicitly mentioned in the installation instructions Observe all safety practices when working with steam systems Mounting 1 Ensure that valve body is installed correctly arrow point...

Страница 4: ... age the threads or other parts of the stem 4 Orient the conduit hole to the most desirable direc tion then tighten the LOCKNUTS on the U bolt 5 Remove the plastic cover from the MLx984 by loos ening the two captive screws located on the top Drop the Allen Hex type of set screw included in the plas tic bag into the top of the shaft hex side up 6 Tighten the set screw to lock valve stem in place Fi...

Страница 5: ... CAN SHARE SAME TRANSFORMER PROVIDED THAT THE VA RATING OF THE TRANSFORMER IS NOT EXCEEDED AND PROPER PHASING IS OBSERVED DO NOT MIX A C AND D C POWER SOURCES CONTROLLER CAN BE LOW VOLTAGE SPDT SERIES 20 ON OFF OR SP3T SERIES 60 FLOATING TRI STATE TYPE TERMINALS R AND T5 ARE CONNECTED INSIDE THE ML6984 1 2 3 1 2 3 M25493A 3 1 3 W R B T6 T5 C H ML6984 TYPICAL ELECTRONIC CONTROLLER L1 L2 POWER SUPPL...

Страница 6: ...EM MOVES UPWARDS WITH SIGNAL INCREASES TO 10V 20MA ALWAYS TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES 1 2 3 4 5 3 2 1010 10 2 VDC REVERSE ACTING 3 2 3 2 M25496A T5 T6 L1 L2 28 VDC ML7984 R W C T5 T6 OR SIGNAL SOURCE C R W T5 T6 ML7984 ML7984 SLAVE R W C T5 T6 24 VAC FUNCTION DIP SWITCH CONFIGURATION X000 4 20 MA DIRECT ACTING X010 20 4 MA REVERSE ACTING 1 2 3 4 ON 1 OFF 0 1 2 3 4 ON 1 OFF 0 POW...

Страница 7: ...SELECT DEVICE FUNCTIONS DIRECT ACTING FUNCTION ACTUATOR STEM MOVES UPWARDS WITH SIGNAL INCREASE OR REVERSE ACTING FUNCTION ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASE 5 TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES FOR COMMON TRANSFORMER AND COMMON CONTROLLER APPLICATION PLEASE CONSULT THE FACTORY 6 MAXIMUM RESISTANCE PER CONTROL CIRCUIT OF 280 OHM M25497A B R W T6 T5 B R W B R W T6 T5 B R...

Страница 8: ...ES TO 10V 20MA OR REVERSE ACTING FUNCTION ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES TO 10V 20MA 5 TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES R W R W M25499A T6 T5 B R W ML7984 T6 T5 B R W L1 L2 OR 28 VDC 24 VAC T5 T6 ML7984 ML7984 T6 T5 B R W R W ELECTRONIC SERIES 90 W973 T775 H775 W7100 NOTE POLARITY SENSITIVE CHECK CONNECTIONS W to R R to W L1 L2 L1 L2 OR OR 28 VDC T5 T6 28 VDC T5 ...

Страница 9: ...nect power supply before beginning installation to prevent electrical shock and equipment damage All wiring must comply with applicable local electrical codes ordinances and regulations Make certain that the voltage and frequency of the power supply correspond to the rating of the device DO NOT electrically operate the MLx984 actuator before assembly to the valve because damage not apparent to the...

Страница 10: ...base between terminals Rc and Y This is needed for electrical compatibility with ML6984 but may result in wider room temperature swings due to the loss of anticipation REPLACEMENT NOTES Fig 18 ML6984 with Honeywell T87K Round Thermostat See Fig 19 if connecting TH5110D or TH6110D FocusPRO thermostats to ML6984 Configure the thermostats for Series 20 operation Fig 19 ML6984 with FocusPro Electronic...

Страница 11: ...endent output switch is needed wire the 2 10 Vdc position feedback signal to an Approved adjustable voltage controlled relay CHECKOUT ML7984 1 Make sure the valve stem is completely screwed into the actuator drive shaft with no threads showing before applying power 2 Make sure the valve stem is locked in place with the set screw 3 Make sure the Configuration DIP switches are set correctly 4 With 2...

Страница 12: ...P switch settings Check against Product Instruction Sheet Noisy Motor Bearing failed due to overheat 1 Check for excessive temperature and replace complete actuator 2 Use high temperature kit 43196000 001 Brushes worn out Check for excessive cycling and replace actuator Motor overheats smoke component burn out Current sensing circuit failed or electronic components failed Replace actuator Make sur...

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