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ML6984, ML7984 SERIES 4000 DIRECT COUPLED VALVE ACTUATORS

95C-10939—11

4

Weather-proof conduit fittings approved for out-
door and wet locations must be used to maintain 
NEMA 3R rating. 

3.

Remove stem button (Fig. 3) from valve stem. 

4.

(Optional) Snap red position indicator (metal clip) 
over valve stem and position for best visibility (Fig. 3). 
Indicator will self-align to the marking on yoke after 
complete operating cycle. It is recommended that 
this is done after actuator installation. 

Fig. 3. Preparation for Valve Assembly.

Assembly of MLx984 Actuator to the 
Valve

1.

The drive shaft of the MLx984 Actuator has a 1/4-28 
UNF threaded hole to link with the valve stem. Slide 
the yoke over the valve bonnet (Fig. 4). 

2.

Thread the MLx984 Actuator drive shaft onto the 
valve stem all the way, until it is completely attached 
(with no threads showing), by turning the valve actu-
ator in a clockwise direction, as viewed from above. 
Depending on the valve body, use a pin or wrench to 
keep the valve stem from turning. Note that the valve 
actuator is shipped with the drive shaft in the mid-
position. 

3.

Care should be exercised when using tools on the 
valve stem during tightening (Fig. 4). DO NOT dam-
age the threads or other parts of the stem. 

4.

Orient the conduit hole to the most desirable direc-
tion, then tighten the LOCKNUTS on the U-bolt. 

5.

Remove the plastic cover from the MLx984 by loos-
ening the two captive screws located on the top. Drop 
the Allen (Hex) type of set screw (included in the plas-
tic bag) into the top of the shaft, hex side up. 

6.

Tighten the set screw to lock valve stem in place (Fig. 
6), using a 1/8 in. Allen wrench (included). 

Fig. 4. U-bolt Assembly.

NOTE:

Use the U-bolt supplied with the actuator. Do not 
replace with stainless steel U-bolt on chilled water 
valves. Condensation may cause corrosion of yoke 
with SS U-bolt. 

Fig. 5. Assembly of MLx984A to Valve.

Fig. 6. Locking MLx984A Drive Shaft to Valve Stem.

CAUTION

For proper valve operation the valve stem must be 
threaded into the actuator all the way (with no 
threads showing) and locked in place with the set 
screw provided. 

M25487

Valve Stem

Remove Stem Button

NOTE: DO NOT
DAMAGE ANY 
PART OF 
THE STEM.

Yoke

Position
Indicator
(Metal clip)

Valve Stem

ASSEMBLY OF POSITION INDICATOR

1

1 Position indicator will fit 1/4 in. - 7-1/16 in. valves.

M25488

M25489

Yoke

U-bolt

Valve Bonnet

DO NOT

1

2

1

2

THREAD ACTUATOR SHAFT TO VALVE STEM BY 
ROTATING IN A CLOCKWISE DIRECTION.

TIGHTEN U-BOLT NUTS TO SECURE LINKAGE TO 
VALVE BODY.

ADJUST

M25490

Valve Stem

5mm [3/16 in.] Slotted Screwdriver
or Allen Wrench

Linkage

Set Screw

Содержание ML6984

Страница 1: ... supply for multiple actuators and controllers 24 Vac or 28 Vdc power supply Field addable position feedback auxiliary switch module available for 5 wire models APPLICATION The ML6984 and ML7984 are self contained self adjusting motorized valve actuators that mount directly onto V5011 two way and V5013 three way globe valves providing linear stem operation between 1 2 in 13 mm and 1 in 25 mm ML698...

Страница 2: ...istance Electrical Ratings Power supply consumption 24 V 10 15 50 60 Hz or 28 Vdc 10 6 VA Run ning 12 VA Valve seating CE Certified Inputs ML6984 25 mA 24 Vac 5 wire mode only 500 mA valve seating 3 wire mode Minimum Signal Input Duration 100 ms ML7984 2 10 Vdc 1 mA 4 20 mAdc May be used with 0 10 Vdc input but valve will be closed at 2 Vdc Input Impedance for the ML7984 Voltage Source 20 KW ohm C...

Страница 3: ...lations Honeywell assumes no responsibility for damages or injuries resulting from non compliance with installation instructions or standard good practice when mounting operating or maintaining the valves even if not explicitly mentioned in the installation instructions Observe all safety practices when working with steam systems Mounting 1 Ensure that valve body is installed correctly arrow point...

Страница 4: ... age the threads or other parts of the stem 4 Orient the conduit hole to the most desirable direc tion then tighten the LOCKNUTS on the U bolt 5 Remove the plastic cover from the MLx984 by loos ening the two captive screws located on the top Drop the Allen Hex type of set screw included in the plas tic bag into the top of the shaft hex side up 6 Tighten the set screw to lock valve stem in place Fi...

Страница 5: ... CAN SHARE SAME TRANSFORMER PROVIDED THAT THE VA RATING OF THE TRANSFORMER IS NOT EXCEEDED AND PROPER PHASING IS OBSERVED DO NOT MIX A C AND D C POWER SOURCES CONTROLLER CAN BE LOW VOLTAGE SPDT SERIES 20 ON OFF OR SP3T SERIES 60 FLOATING TRI STATE TYPE TERMINALS R AND T5 ARE CONNECTED INSIDE THE ML6984 1 2 3 1 2 3 M25493A 3 1 3 W R B T6 T5 C H ML6984 TYPICAL ELECTRONIC CONTROLLER L1 L2 POWER SUPPL...

Страница 6: ...EM MOVES UPWARDS WITH SIGNAL INCREASES TO 10V 20MA ALWAYS TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES 1 2 3 4 5 3 2 1010 10 2 VDC REVERSE ACTING 3 2 3 2 M25496A T5 T6 L1 L2 28 VDC ML7984 R W C T5 T6 OR SIGNAL SOURCE C R W T5 T6 ML7984 ML7984 SLAVE R W C T5 T6 24 VAC FUNCTION DIP SWITCH CONFIGURATION X000 4 20 MA DIRECT ACTING X010 20 4 MA REVERSE ACTING 1 2 3 4 ON 1 OFF 0 1 2 3 4 ON 1 OFF 0 POW...

Страница 7: ...SELECT DEVICE FUNCTIONS DIRECT ACTING FUNCTION ACTUATOR STEM MOVES UPWARDS WITH SIGNAL INCREASE OR REVERSE ACTING FUNCTION ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASE 5 TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES FOR COMMON TRANSFORMER AND COMMON CONTROLLER APPLICATION PLEASE CONSULT THE FACTORY 6 MAXIMUM RESISTANCE PER CONTROL CIRCUIT OF 280 OHM M25497A B R W T6 T5 B R W B R W T6 T5 B R...

Страница 8: ...ES TO 10V 20MA OR REVERSE ACTING FUNCTION ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES TO 10V 20MA 5 TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES R W R W M25499A T6 T5 B R W ML7984 T6 T5 B R W L1 L2 OR 28 VDC 24 VAC T5 T6 ML7984 ML7984 T6 T5 B R W R W ELECTRONIC SERIES 90 W973 T775 H775 W7100 NOTE POLARITY SENSITIVE CHECK CONNECTIONS W to R R to W L1 L2 L1 L2 OR OR 28 VDC T5 T6 28 VDC T5 ...

Страница 9: ...nect power supply before beginning installation to prevent electrical shock and equipment damage All wiring must comply with applicable local electrical codes ordinances and regulations Make certain that the voltage and frequency of the power supply correspond to the rating of the device DO NOT electrically operate the MLx984 actuator before assembly to the valve because damage not apparent to the...

Страница 10: ...base between terminals Rc and Y This is needed for electrical compatibility with ML6984 but may result in wider room temperature swings due to the loss of anticipation REPLACEMENT NOTES Fig 18 ML6984 with Honeywell T87K Round Thermostat See Fig 19 if connecting TH5110D or TH6110D FocusPRO thermostats to ML6984 Configure the thermostats for Series 20 operation Fig 19 ML6984 with FocusPro Electronic...

Страница 11: ...endent output switch is needed wire the 2 10 Vdc position feedback signal to an Approved adjustable voltage controlled relay CHECKOUT ML7984 1 Make sure the valve stem is completely screwed into the actuator drive shaft with no threads showing before applying power 2 Make sure the valve stem is locked in place with the set screw 3 Make sure the Configuration DIP switches are set correctly 4 With 2...

Страница 12: ...P switch settings Check against Product Instruction Sheet Noisy Motor Bearing failed due to overheat 1 Check for excessive temperature and replace complete actuator 2 Use high temperature kit 43196000 001 Brushes worn out Check for excessive cycling and replace actuator Motor overheats smoke component burn out Current sensing circuit failed or electronic components failed Replace actuator Make sur...

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