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ML6984, ML7984 SERIES 4000 DIRECT COUPLED VALVE ACTUATORS

95C-10939—11

2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the 
TRADELINE® Catalog or price sheets for complete ordering number. If you have additional questions, need further 
information, or would like to comment on our products or services, please write or phone:

1.

Your local Honeywell Environmental and Combustion Controls Sales Office (check white pages of your phone 
directory).

2.

Honeywell Customer Care
1985 Douglas Drive North
Golden Valley, Minnesota 55422-4386

3.

http://customer.honeywell.com or http://customer.honeywell.ca

International Sales and Service Offices in all principal cities of the world. Manufacturing in Belgium, Canada, China, 
Czech Republic, Germany, Hungary, Italy, Mexico, Netherlands, United Kingdom, and United States.

SPECIFICATIONS

IMPORTANT 

The specifications given in this publication do not 
include normal manufacturing tolerances. There-
fore, an individual unit may not exactly match the 
listed specifications. Also, this product is tested 
and calibrated under closely controlled conditions 
and some minor differences in performance can 
be expected if those conditions are changed. 

Operating Environment:

Operating Ambient Temperature: 32° to 130° F (0° to 54° 

C) measured at the actuator. 

Shipping Temperature: -40° to 150° F (-40° to +65° C). 
Relative Humidity: 15% to 95% up to 104° F (40° C), non- 

condensing atmosphere NEMA-3R/IP54 cover for out-
door installation. 

Acoustic Noise:  

55 dBA maximum Sound Pressure Level 

at 39 in. (991.0 mm) distance. 

Electrical Ratings: 

Power supply/consumption: 24 V 

(+10%, -15%), 50/60 Hz or 28 Vdc +/- 10%, 6 VA (Run-
ning), 12 VA (Valve seating). 

CE Certified

Inputs:

 ML6984 

- 25 mA 24 Vac (5-wire mode only) 
- 500 mA (valve seating 3-wire mode) 
- Minimum Signal Input Duration: 100 ms 
ML7984* 

- 2 -10 Vdc (1 mA); 4-20 mAdc 

*May be used with 0-10 Vdc input but valve will be 

closed at 2 Vdc. 

Input Impedance for the ML7984: 
Voltage Source - 20 KW ohm 
Current Source- 237 ohm 

Shipping Weight: 

Approx. 2.2 lb (1 kg). 

Accessories/Parts:

272629A - Mounting adapter for V5045 valves. 
272630D - Electronic position feedback low voltage auxil-

iary switch. 

272822 - Resistor kit for multiple actuator Series 90 appli-

cation and for ML7984 to replace the old ML784 (4-20 
mA). 

40003793-005 - Mounting hardware bag assembly. 

Mechanical Ratings:

Stroke - Between 1/2 in. (13 mm) and 1 in. (25 mm), self-

adjusting. 

Bonnet - 1 3/8 in. (35 mm) for V5011/13 valves up to 3 in. 

(76 mm)(DN80). 

Stem Coupling - 1/4-28 UNF thread. 
Stroke Timing  - Nominal 63 seconds for 3/4 in. (19 mm) 

stroke. 

- Proportional to stroke length at 24 Vac.

Closing Force  - 710 N (160 lbf) minimum at 24 Vac. 

- Force varies 22 N/V (5 lbf/volt). 

Performance Specifications:

Life Expectancy - (at rated load and power conditions) 

50,000 full stroke cycles plus 1,000,000 repositions of 
10% stem travel or 10 years, whichever occurs first. 

Hysteresis - 5% 

Table 1. Close-off pressure ratings of ML6984/7984 Series 4000 with Honeywell valves, psid

*Do not exceed 100 psid with valves used in steam applications.

Type

Valve Family

1/2 in.

3/4 in.

1 in.

1-1/4 in. 1-1/2 in.

2 in.

2-1/2 in.

3 in.

Flare

V5011A

150

150

150

150

91

58

77

53

V3350/51/60/61; 
V3450/51/60/61

63

45

NPT

V5011F, G

150

150

150

150

91

58

33

19

V5011H, J

150

150

150

150

V5011N, V5013N

230

230

193

123

79

44

V5011N2xxx, V5011G Steam

100

100

100

100

79

44

V5013F

150

150

150

149

91

58

Содержание ML6984

Страница 1: ... supply for multiple actuators and controllers 24 Vac or 28 Vdc power supply Field addable position feedback auxiliary switch module available for 5 wire models APPLICATION The ML6984 and ML7984 are self contained self adjusting motorized valve actuators that mount directly onto V5011 two way and V5013 three way globe valves providing linear stem operation between 1 2 in 13 mm and 1 in 25 mm ML698...

Страница 2: ...istance Electrical Ratings Power supply consumption 24 V 10 15 50 60 Hz or 28 Vdc 10 6 VA Run ning 12 VA Valve seating CE Certified Inputs ML6984 25 mA 24 Vac 5 wire mode only 500 mA valve seating 3 wire mode Minimum Signal Input Duration 100 ms ML7984 2 10 Vdc 1 mA 4 20 mAdc May be used with 0 10 Vdc input but valve will be closed at 2 Vdc Input Impedance for the ML7984 Voltage Source 20 KW ohm C...

Страница 3: ...lations Honeywell assumes no responsibility for damages or injuries resulting from non compliance with installation instructions or standard good practice when mounting operating or maintaining the valves even if not explicitly mentioned in the installation instructions Observe all safety practices when working with steam systems Mounting 1 Ensure that valve body is installed correctly arrow point...

Страница 4: ... age the threads or other parts of the stem 4 Orient the conduit hole to the most desirable direc tion then tighten the LOCKNUTS on the U bolt 5 Remove the plastic cover from the MLx984 by loos ening the two captive screws located on the top Drop the Allen Hex type of set screw included in the plas tic bag into the top of the shaft hex side up 6 Tighten the set screw to lock valve stem in place Fi...

Страница 5: ... CAN SHARE SAME TRANSFORMER PROVIDED THAT THE VA RATING OF THE TRANSFORMER IS NOT EXCEEDED AND PROPER PHASING IS OBSERVED DO NOT MIX A C AND D C POWER SOURCES CONTROLLER CAN BE LOW VOLTAGE SPDT SERIES 20 ON OFF OR SP3T SERIES 60 FLOATING TRI STATE TYPE TERMINALS R AND T5 ARE CONNECTED INSIDE THE ML6984 1 2 3 1 2 3 M25493A 3 1 3 W R B T6 T5 C H ML6984 TYPICAL ELECTRONIC CONTROLLER L1 L2 POWER SUPPL...

Страница 6: ...EM MOVES UPWARDS WITH SIGNAL INCREASES TO 10V 20MA ALWAYS TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES 1 2 3 4 5 3 2 1010 10 2 VDC REVERSE ACTING 3 2 3 2 M25496A T5 T6 L1 L2 28 VDC ML7984 R W C T5 T6 OR SIGNAL SOURCE C R W T5 T6 ML7984 ML7984 SLAVE R W C T5 T6 24 VAC FUNCTION DIP SWITCH CONFIGURATION X000 4 20 MA DIRECT ACTING X010 20 4 MA REVERSE ACTING 1 2 3 4 ON 1 OFF 0 1 2 3 4 ON 1 OFF 0 POW...

Страница 7: ...SELECT DEVICE FUNCTIONS DIRECT ACTING FUNCTION ACTUATOR STEM MOVES UPWARDS WITH SIGNAL INCREASE OR REVERSE ACTING FUNCTION ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASE 5 TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES FOR COMMON TRANSFORMER AND COMMON CONTROLLER APPLICATION PLEASE CONSULT THE FACTORY 6 MAXIMUM RESISTANCE PER CONTROL CIRCUIT OF 280 OHM M25497A B R W T6 T5 B R W B R W T6 T5 B R...

Страница 8: ...ES TO 10V 20MA OR REVERSE ACTING FUNCTION ACTUATOR STEM MOVES DOWNWARDS WITH SIGNAL INCREASES TO 10V 20MA 5 TURN POWER OFF BEFORE SETTING ANY DIP SWITCHES R W R W M25499A T6 T5 B R W ML7984 T6 T5 B R W L1 L2 OR 28 VDC 24 VAC T5 T6 ML7984 ML7984 T6 T5 B R W R W ELECTRONIC SERIES 90 W973 T775 H775 W7100 NOTE POLARITY SENSITIVE CHECK CONNECTIONS W to R R to W L1 L2 L1 L2 OR OR 28 VDC T5 T6 28 VDC T5 ...

Страница 9: ...nect power supply before beginning installation to prevent electrical shock and equipment damage All wiring must comply with applicable local electrical codes ordinances and regulations Make certain that the voltage and frequency of the power supply correspond to the rating of the device DO NOT electrically operate the MLx984 actuator before assembly to the valve because damage not apparent to the...

Страница 10: ...base between terminals Rc and Y This is needed for electrical compatibility with ML6984 but may result in wider room temperature swings due to the loss of anticipation REPLACEMENT NOTES Fig 18 ML6984 with Honeywell T87K Round Thermostat See Fig 19 if connecting TH5110D or TH6110D FocusPRO thermostats to ML6984 Configure the thermostats for Series 20 operation Fig 19 ML6984 with FocusPro Electronic...

Страница 11: ...endent output switch is needed wire the 2 10 Vdc position feedback signal to an Approved adjustable voltage controlled relay CHECKOUT ML7984 1 Make sure the valve stem is completely screwed into the actuator drive shaft with no threads showing before applying power 2 Make sure the valve stem is locked in place with the set screw 3 Make sure the Configuration DIP switches are set correctly 4 With 2...

Страница 12: ...P switch settings Check against Product Instruction Sheet Noisy Motor Bearing failed due to overheat 1 Check for excessive temperature and replace complete actuator 2 Use high temperature kit 43196000 001 Brushes worn out Check for excessive cycling and replace actuator Motor overheats smoke component burn out Current sensing circuit failed or electronic components failed Replace actuator Make sur...

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