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C08UE001-1912

Table 5-2 Periodic inspection items

Inspection item

Remedies

Inspection item A (1 month / 320 hours)

Clean and check each part of the robot. Check if there are any cracks and flows on the

robot.

Inspection item B (3 months / 960 hours)

Check the ventilation portion of the

controller.

If it is dusty, turn off the power and clean the

ventilation portion of the controller

Inspection item C (6 months / 1920 hours)

Check whether the timing belt is

abnormal.

Adjust the tension of the timing belt. If the

friction at the timing belt is severe, replace it.

Refer to section 5.2.2.

Inspection item D (1 year / 3840 hours)

Replace the backup battery in the

robot.

Replace the backup battery. Refer to section

5.2.1

Inspection item E (3 years/11520hours)

Change the lubrication grease of J1~J4
reducers.

Please contact HIWIN directly.

Change the cables inside the robot.

Please contact HIWIN directly.



In the initial operation, it is normal that the timing

belt has some friction. If the rubber appear soon

after cleaning it, please wipe them again and replace

the belt.

Содержание RA620-1621

Страница 1: ...www hiwin tw User Manual Articulated Robot RA620 Original Instruction...

Страница 2: ...n Semiconductor Medical Ball Type HG EG WE MG CG Quiet Type QH QE QW QR Other RG E2 PG SE RC Bearing Machine Tools Robot Crossed Roller Bearing Ballscrew Bearing Linear Bearing Support Unit DATORKER R...

Страница 3: ...g working environment or improper transfer after being installed by the professional installer Product or peripheral equipment damaged due to collision or accident caused by improper operation or inst...

Страница 4: ...wards warranty terms and conditions please contact the technical stuff or the dealer who you purchased with Improper modification or disassemble the robot might reduce the robot function stability or...

Страница 5: ...y safety problems This machine is defined as a partly completed machinery the associated hazards must be handled by system integrator in accordance with ISO 102018 1 2 A safety related part of control...

Страница 6: ...ernal emergency stop switch must be pressed before turning off the power and then switch off the power switch While connecting to the external I O or the signal please operate in the condition that th...

Страница 7: ...uctions Failure to follow instructions with this symbol may result in personal injury or product damage Please be sure to comply with these instructions Failure to follow instructions with this symbol...

Страница 8: ...t be trained for proper robot operation 3 Precautions 3 1 Common Safety Issues All operating procedures should be assessed by professional and in compliance with related industrial safety regulations...

Страница 9: ...rized personnel from access While installing or removing mechanical components be aware of a falling piece which may cause injury to operator Ensure the weight of workpiece does not exceed the rated l...

Страница 10: ...of the controller while it is connecting to the power or during operating Do not touch the heat sink regenerative resistance the power supply or the computer inside the controller while it is operatin...

Страница 11: ...viation or malfunction Using non HIWIN spare parts to repair may cause robot damage or malfunction Beware of the heat generated by the controller and servo motor Do not overbend the cable to avoid poo...

Страница 12: ...ed when the machine does not operate in a long time Do not turn off the power of the controller when modifying the program or parameter Otherwise the data stored in the controller will be damaged Afte...

Страница 13: ...f the procedure not specified by HIWIN is needed Please contact us if the replacement of the component not specified by HIWIN is needed Be sure to carry out regular maintenance otherwise it will affec...

Страница 14: ...uipped with high voltage high temperature and active rotary shaft Special attention should be paid to the operating safety The end effector should be mounted firmly on the robot to avoid workpiece fal...

Страница 15: ...lve so that it can be applied in an emergency More attention should be paid to the pressure remained in the pneumatic systems after the power is disconnected The internal pressure must be released bef...

Страница 16: ...e control system will be disconnected to stop all actions during the emergency stop If you want to restart the procedures you should reset the emergency stop switch Emergency stop established an immed...

Страница 17: ...fety issue 4 Intended use HIWIN robots are industrial robots and intended for pick and place handling assembling deburring grinding and polishing Use is only permitted under the specified environment...

Страница 18: ...pecifications 28 2 1 Description of Model Name 28 2 2 Labels 29 2 3 Robot Specifications 31 2 4 Outer Dimensions and Motion Range 33 2 5 Wrist Load conditions 35 3 Equipment Mounting Surface and Inter...

Страница 19: ...17 11 14 RA620 First edition C08UE001 1801 2018 01 30 RA620 Modify manipulator operation range expression C08UE001 1803 2018 03 15 RA620 Add J6 calibration method origin angle C08UE001 1808 2018 08 22...

Страница 20: ...hown in Figure 1 1 When carrying the robot with lifting tackle four M8 1 25P eye bolt M8 nuts and M8 washers should be mounted on the suspension frame Step3 Move the robot to the desired position by l...

Страница 21: ...to avoid the robot and the installation surface collision After removing the suspension frame please maintain it properly for re transportation Before operation remove the suspension frame to avoid d...

Страница 22: ...ade 12 9 on the installation surface Figure 1 5 and Table 1 1 show the forces and moments acting on the installation surface The installation surface must have sufficient strength to withstand the dyn...

Страница 23: ...on the installation surface Table 1 1 Value of forces and moments acting on the installation surface Vertical moment MV Nm Vertical force FV N Horizontal moment MH Nm Horizontal force FH N Stop 1550 2...

Страница 24: ...e 6 3a or less If the installation surface is rough the robot could produce the position shift during the operation Ensure the position of the installation surface for the robot will not shift owing t...

Страница 25: ...t the controller CN2 connecting cable and the teach pendant The connection for the motor and air in out are located at the rear of the J1 base as shown in Figure 1 8 The pin assignment of the connecti...

Страница 26: ...1912 Figure 1 8 Interface at the rear of J1 base Table 1 2 Pin assignment of the CN2 When connecting the cable be sure to turn off power supply first Air in socket Air out socket Power signal socket B...

Страница 27: ...nt Conditions The robot operating ambient conditions is shown in Table 1 3 Table 1 3 Ambient conditions Ambient conditions Ambient temperature Operation 0 45 Note1 No condensation permissible Ambient...

Страница 28: ...ent list is shown in Table 1 4 Table 1 4 Standard equipment list Item HIWIN Part No Standard Optional Remark RA620 Calibration tool set 4C201K01 Refer to section 4 1 Suspension frame set 4C300TR1 Refe...

Страница 29: ...ption of Model Name There is a model name on the specification label of RA620 The explanation of model name is shown below Maximum Reach Radius 1621 1621 mm 1739 1739 mm Series RA620 RA620 Series arti...

Страница 30: ...rator during operation Grounding Make sure grounding is completed or it will cause electric shock Read manual Read user manual before operating manipulator Electric shock Pay more attention that the r...

Страница 31: ...for air input Air out The connection port of air tube for air output Air in out The connection port of air tube for air input and output Grease in The hole for grease in Grease out The hole for greas...

Страница 32: ...RA620 1739 RA620 1621 Degrees of Freedom 6 Installation Floor wall mounting ceiling mounting 1 Load capacity 20kg 2 30kg 2 Maximum reach radius 1739 mm 1621mm Cycle time 0 9 s 3 Position Repeatabilit...

Страница 33: ...arm motion range shall be defined when used by mounting on the wall So that the end effector does not interfere with the rear side of robot arm when mounting on the wall Note 2 When installing the en...

Страница 34: ...33 C08UE001 1912 2 4 Outer Dimensions and Motion Range The outer dimensions and motion range are shown in Figure 2 2 and 2 3 Figure 2 2 Outer dimension and motion range RA620 1739 J1 0 deg...

Страница 35: ...34 C08UE001 1912 Figure 2 3 Outer dimension and motion range RA620 1621 J1 0 deg...

Страница 36: ...ated load of the robot end is not only limited by the weight but also limited by the position of the center of gravity of the load where Figure 2 4 and 2 5 show the allowed position of the center of g...

Страница 37: ...36 C08UE001 1912 Figure 2 5 Wrist load diagram RA620 1621...

Страница 38: ...ounting surface for end effector on the wrist end is shown in Figure 3 1 Figure 3 1 Mounting surface for end effector 3 2 Mounting Surface on the robot arm Mounting surfaces for the peripheral equipme...

Страница 39: ...bot arm RA620 1739 Figure 3 4 Mounting surfaces on the robot arm RA620 1621 When other equipment is installed on the robot be aware of the interface between robot and motor cable J3 rotation center J5...

Страница 40: ...air tube in the robot is 6mm The robot has three 5 2 way solenoid valves for end effector in the J5 base and the schematic diagram for the values is shown in Figure 3 6 Figure 3 5 The interface for ai...

Страница 41: ...e pin assignment of R I O connector for user is shown in Figure 3 8 Figure 3 9 3 12 shows the wiring diagram of R I O interface Figure 3 13 show the two wire proximity switches connecting method for c...

Страница 42: ...41 C08UE001 1912 Figure 3 9 Wiring diagram of input Standard Sinking type Figure 3 10 Wiring diagram of input Optional Sourcing type...

Страница 43: ...42 C08UE001 1912 Figure 3 11 Wiring diagram of input Standard Sinking type Figure 3 12 Wiring diagram of output Optional Sourcing type...

Страница 44: ...each pin is 100mA Two wire proximity switch may cause Robot Input error action occur due to residual voltage Therefore if you want to use two wire proximity switch you should connect it according to...

Страница 45: ...on tool to set up the original position The procedure of resetting zero position with the calibration tools is shown in Figure 4 1 below 4 1 a 4 1 b 4 1 c 4 1 d J1 3 J4 J5 J6 Figure 4 1 The calibratio...

Страница 46: ...gn the pinhole of J3 base with the pinhole of J1 base Step2 Insert the calibration tool for J1 3 to the pinhole to calibrate zero position Step3 Complete the calibration and remove the calibration too...

Страница 47: ...Step5 Resetting zero position of J3 axis is completed Figure 4 4 Illustration of J3 axis zero position setting J4 axis zero position setting Step1 Operate J4 at low speed to align the keyway of J5 bas...

Страница 48: ...Illustration of J5 axis zero position setting J6 axis zero position setting Step1 Operate J6 at low speed to align the keyway of EE with the keyway of J6 base Step2 Insert the calibration tool for J6...

Страница 49: ...s the coordinate system Step2 Move the robot to the zero position Refer to section 4 1 Step3 Click Main Menu Start up Master Zero Position As shown in Figure 4 8 Step4 Double click the axis to clear e...

Страница 50: ...tion to the difference between the actual operating time and 3840 hours per year 5 1 Maintenance Items The daily inspection items before the robot operation are shown in Table 5 1 Table 5 1 Daily Insp...

Страница 51: ...1 The robot installation screws might not be securely fastened to the installation surface Securely tighten the screws 2 If the roughness of the installation surface is uneven modify the installation...

Страница 52: ...e gear tooth surface Please contact HIWIN directly 2 The repeatability is not within the tolerance 1 The Zero position of the robot might be rewritten Please set the Zero position Refer to section 4 1...

Страница 53: ...hether the timing belt is abnormal Adjust the tension of the timing belt If the friction at the timing belt is severe replace it Refer to section 5 2 2 Inspection item D 1 year 3840 hours 1 Replace th...

Страница 54: ...53 C08UE001 1912 Table 5 3 Inspection schedule...

Страница 55: ...periodically The procedure for replacing the batteries of the robot is shown in Figure 5 1 The procedures are described as below Step1 Ensure the robot and controller are connected with the cables Ste...

Страница 56: ...eriodically checked maintained and replaced Timing Belt replacement period Check the timing belt for about 6 months The timing belt must be replaced if the belt teeth is found cracks wear to approxima...

Страница 57: ...4 Figure 5 2 Measure belt tension Table 5 4 Belt specifications When replacing the belt the robot system origin may deviate In this case the position data must be rechecked if the origin is offset Pl...

Страница 58: ...the cover of the J5 base The M4 0 7P 15L screws are used as shown in Figure 5 3 Figure 5 3 Remove the cover Inspection maintenance and replacement of timing belt in J5 axis Figure 5 4 J5 axis structu...

Страница 59: ...mal refer to the following paragraph to replace the timing belt Step5 If the belt tension is lower than the standard refer the following paragraph to adjust the belt tension Adjust J5 axis timing belt...

Страница 60: ...ing the belt refer to the paragraph Adjusting J5 axis timing belt above to adjust the tension of the belt Inspection maintenance and replacement of J6 axis timing belt Figure 5 6 J6 axis structure dia...

Страница 61: ...dard refer the following paragraph to adjust the belt tension Adjusting J6 axis timing belt Step1 Loose the two motor plate fixing screws so that the motor can be moved Step2 Refer to Table 5 4 turn t...

Страница 62: ...ication Part name Grease nipple Lubrication grease Quantity Lubrication interval J1 reduction gear M8 J1 J4 GREASE 1405 ml 3 Years 11520Hr J2 reduction gear M8 J1 J4 GREASE 745 ml J3 reduction gear M8...

Страница 63: ...ments 3 HIWIN will not sell or export those techniques and products restricted under the Foreign Trade Act and relevant regulations Any export of restricted products should be approved by competent au...

Страница 64: ...HIWIN CHINA SUZHOU CHINA www hiwin cn info hiwin cn Mega Fabs Motion Systems Ltd HAIFA ISRAEL www mega fabs com info mega fabs com HIWIN GmbH OFFENBURG GERMANY www hiwin de www hiwin eu info hiwin de...

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