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Assembly instructions

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Linear motor axis LMSSA

LMSSA-01-1-EN-2201-MA

Seite 2 von 44

Imprint

HIWIN GmbH
Brücklesbünd 1
D-77654 Offenburg, Germany
Phone

+49 (0) 7 81 9 32 78 - 0

Fax

+49 (0) 7 81 9 32 78 - 90

info

@

hiwin.de

All rights reserved.
Complete or partial reproduction is not permitted without our permission.

These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part,
modification or abridgement requires the written approval of HIWIN GmbH.

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Содержание LMSSA

Страница 1: ...MM03UE01 1704 Assembly instructions Linear motor axis LMSSA LMSSA 01 1 EN 2201 MA www hiwin de...

Страница 2: ...y Phone 49 0 7 81 9 32 78 0 Fax 49 0 7 81 9 32 78 90 info hiwin de www hiwin de All rights reserved Complete or partial reproduction is not permitted without our permission These assembly instructions...

Страница 3: ...motor system 12 3 4 Functional description 13 3 5 Linear motor system 13 3 6 Linear motor 13 3 7 Positioning measurement system 14 3 8 Limit switches optional 15 3 9 Cable chain optional 15 4 Transpo...

Страница 4: ...e to be carried out Example Position the linear motor system on the mounting holes Place the mounting bolts into the mounting holes and tighten in a spiral pattern to a torque of 10 Nm 1 2 2 Lists Lis...

Страница 5: ...vices Substance hazardous to the environment Warning Warning of crushing of hands Warning of electricity Warning of hot surface Warning of magnetic field Mandatory signs Wear head protection Wear safe...

Страница 6: ...EN 2201 MA Seite 6 von 44 1 4 Product monitoring Please inform HIWIN the manufacturer of the linear motor systems of Accidents Potential sources of danger in the linear motor systems Anything in this...

Страница 7: ...l assembly a parking brake weight compensation device or both must be retrofitted The loads to be moved must either be mounted on to the forcer or the base The linear axes can be mounted on top of one...

Страница 8: ...ions are required Factors that influence the actual level of exposure of the work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other...

Страница 9: ...motor system Table 2 2 Waning symbols Pictogramm Type and source of danger Protective measures Danger from movements Keep out of the machine s area of movements Prevent unauthorized access to the dang...

Страница 10: ...Ironcore C Ironless 4 100 Rated force level 1 050 100 200 300 500 700 5 1 Number of forcers 1 Single forcer 2 Dual forcers 6 800 Stroke mm 100 2 700 Available in 50 mm increment up to 1 300 mm and 10...

Страница 11: ...el Please refer Product Dimension and Specification on p 8 2 Cable length can be customized Please refer to p 11 for standard cable length 3 Standard encoder cable terminates with D sub connectors Ext...

Страница 12: ...SSA linear motor system Table 3 1 Main components of the linear motor system Pos Components Pos Components 1 Cover 8 Linear guideway 2 Forcer primary part 9 Encoder with mounting bracket 3 Reference a...

Страница 13: ...system comprises a base with integrated linear guideways These both absorb the forces exerted by the weights accelerations and processes and provide precise guiding for the forcer housing The axis is...

Страница 14: ...ng magnetic fields Protect the magnetic positioning measurement system against strong vibrations The distance travelled is measured by a high resolution positioning measurement system that is mounted...

Страница 15: ...nd of the travel distance The limit switches are supplied pre wired and operational Abb 3 1 Pin assignment standard 3 9 Cable chain optional Table 3 5 Information of motor cable Order code Outer diame...

Страница 16: ...LMSSA LMSSA 01 1 EN 2201 MA Seite 16 von 44 Table 3 6 Information of motor cable Order code Outer diameter mm Bend radius moved Bend radius fixed A 4 25 30 10 D 5 38 20 E 5 38 20 G 4 25 30 10 K 4 25 3...

Страница 17: ...kes in its standard version Ensure that each transportation safety devices is well fixed before transportation In most cases the devices are made in red Warning Danger from heavy loads Lifting heavy l...

Страница 18: ...ad distribution while lifting Fig 4 1 Hoisting and transporting here for a linear motor system Fig 4 2 Hoisting and transporting Incorrect position of the supporting points 4 3 Requirements at the ins...

Страница 19: ...st free areas with a corrosion free atmosphere Clean and protect used linear motor system before storage When storing the linear motor system attach signs warning of magnetic fields 4 5 Unpacking and...

Страница 20: ...ceed 1 horizontal deviation Warning Risk of crushing from the forcer Danger of injury from crushing and damage to the forcer through uncontrolled movements during assembly Ensure that the forcer is lo...

Страница 21: ...unting holes in the mounting surface in accordance with scale drawing see Technical Information and Approval Drawing Clean mounting surface Place the mounting bolts in the mounting holes and tighten t...

Страница 22: ...electrical voltage If linear motors are incorrectly earthed there is a danger of electric shock Before connecting the electrical power supply ensure that the linear motor system is correctly earthed D...

Страница 23: ...Contents Linear motor axis LMSSA LMSSA 01 1 EN 2201 MA Seite 23 von 44 Fig 5 2 Electrical connection for drive type of D1 Fig 5 3 Electrical connection for drive type of D1 N...

Страница 24: ...Contents Linear motor axis LMSSA LMSSA 01 1 EN 2201 MA Seite 24 von 44 Fig 5 4 Electrical connection for drive type of D2T LM...

Страница 25: ...e in the encoder signal Approved ESD precautions must be followed at all times during readhead and interface electrical connections Make sure that the encoder cable has been shielded correctly Ensure...

Страница 26: ...ale D Sub 15 pin Male Table 5 3 Pin assignment Pin no D Sub 15 pin D Sub 9 pin Magnetic Optical Hall Optical D E A G K H P 1 SIN V1 SIN 2 COS 0 V V2 0 V COS MA 3 Ref V0 Ref MA 4 5 V Z 5 V Z 5 V 5 V 5...

Страница 27: ...l TTL 5V A analog optical encoder Manufacturer RENISHAW Type Q4BCA30L00T Resolution 0 1 um Scale RTLC40 S resolution 40 m Signal analog 1 Vpp sin cos G Digital 1 m optical encoder Manufacturer RENISHA...

Страница 28: ...on 50 m Protocol BiSS 26 bit Clock speed 1 25 Mhz 5 3 3 Connecting the limit switch The optical or inductive proximity switches in design as limit switches are installed ready for operation in the lin...

Страница 29: ...the end position of the machine The operator should provide protective equipment to prevent from reaching into the danger area of the machine Warning Risk of burns The motor heats up during operation...

Страница 30: ...ller Check the positioning measurement system see separate assembly instructions for the drive and positioning measurement system Switch off the controller Connect the motor cable see Sections 5 3 1 S...

Страница 31: ...should provide protective equipment to prevent from reaching into the danger area of the machine Warning Risk of burns The motor heats up during operation and thus touching the motor can lead to burns...

Страница 32: ...13 S M4 3 3 M M4 3 3 SSA 18 S M4 3 3 SSA 20 S M4 3 3 During maintenance Secure the linear motor system against being switched on without authorization Disconnect the power supply of the linear motor s...

Страница 33: ...chanical components The energy chain and the cable have a limited lifetime However the lifetime cannot be calculated exactly due to ambient conditions and drive performance The following components sh...

Страница 34: ...near guideways Relubricating interval every 200 600 operating hours or 1000 km For LMSSA size grease quantity See Table 7 5 Relubrication as standard through grease nipple See Fig 7 3 with standard gr...

Страница 35: ...18 20 grease gun Model no GN 80M GN 400C Dimension Spec 1 Working pressure 15 Mpa 2 Output 0 5 0 6 c c Stroke 3 Weight 520 g grease excluded 4 Grease reload 70 g flexible tube or 120 ml bulk loading...

Страница 36: ...intervals for grease lubrication Note Among other conditions the relubrication intervals depend on the P C load ratio where P stands for the dynamically equivalent load and C stands for the dynamic l...

Страница 37: ...ptical scale Note There is strong magnetic force between LMSA motor s forcer and stators When cleaning the motor the forcer and stator can t be too close to each other Note LMC stator is not suitable...

Страница 38: ...ate security settings in the drive amplifier such as speed monitoring permissible position errors etc Motor heats up too much measure temperature Rated power exceeded as duty cycle is too long Adapt l...

Страница 39: ...al with disposal companies and where appropriate with the competent authorities Table 9 1 Disposal Fluids Lubricants dispose of as hazardous waste in an environmentally friendly way Soiled cleaning cl...

Страница 40: ...eby explicitly declared that the partly completed machine complies with all of the pertinent conditions in the following EC Directives 2006 42 EC 2014 30 EU 2014 35 EU Mounting and connecting instruct...

Страница 41: ...Linear motor axis LMSSA LMSSA 01 1 EN 2201 MA Seite 41 von 44...

Страница 42: ...Linear motor axis LMSSA LMSSA 01 1 EN 2201 MA Seite 42 von 44...

Страница 43: ...Linear motor axis LMSSA LMSSA 01 1 EN 2201 MA Seite 43 von 44...

Страница 44: ...287 61 68 Fax 39 039 287 43 73 info hiwin it www hiwin it Poland HIWIN GmbH ul Pu awska 405a PL 02 801 Warszawa Phone 48 22 544 07 07 Fax 48 22 544 07 08 info hiwin pl www hiwin pl Switzerland HIWIN S...

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