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User Manual UV Flash Dry

UV Flash Dry

UV Flash Dry

UV Flash Dry 15/700

15/700

15/700

15/700

HENSEL-VISIT GmbH & Co. KG

3

For Your Safety

For Your Safety

For Your Safety

For Your Safety

This device was developed according to the latest standards of technology
and manufactured, with greatest care and testing, from high-quality
material.

However, its use can result in bodily injury and property damage.

Please note the general safety guidelines and warnings that precede each
use when operating this device. Please read all of the enclosed
instructions.

Please note the warnings in the documents and on the device.

Only use the device when it is in proper condition. Be aware of safety
precautions and possible danger.

Keep this document available with the device.

Safety Precautions and Warning Notices

Safety Precautions and Warning Notices

Safety Precautions and Warning Notices

Safety Precautions and Warning Notices

The warning notices are marked with the following danger icons and
signal words according to severity:

Danger icon

Danger icon

Danger icon

Danger icon Signal

Signal

Signal

Signal word

word

word

word Explanation

Explanation

Explanation

Explanation

Danger

Danger

Danger

Danger

Warning of danger which can lead to
major or fatal injuries

major or fatal injuries

major or fatal injuries

major or fatal injuries if disregarded.

Warning

Warning

Warning

Warning

Warning of danger which can lead to
major or fatal injuries

major or fatal injuries

major or fatal injuries

major or fatal injuries if disregarded.

Caution

Caution

Caution

Caution

Warning of danger which can lead to
injuries

injuries

injuries

injuries if preautions are disregarded.

Caution

Caution

Caution

Caution

Warning of danger which can lead to
property damage

property damage

property damage

property damage if disregarded.

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Содержание UV Flash Dry 15/700

Страница 1: ......

Страница 2: ...2012 Distribution and duplication of this documentation is not permitted unless specifically authorized Violation of this may result in payment of damages All rights including rights created by patent grant or registration of a utility model or design are reserved ISO 16016 Subject to technical changes Errors and omissions excepted The listed data are guideline values and not to be regarded as gua...

Страница 3: ...ety Precautions and Warning Notices Safety Precautions and Warning Notices Safety Precautions and Warning Notices The warning notices are marked with the following danger icons and signal words according to severity Danger icon Danger icon Danger icon Danger icon Signal Signal Signal Signal word word word word Explanation Explanation Explanation Explanation Danger Danger Danger Danger Warning of d...

Страница 4: ...arning Notices Structure of Warning Notices Warning notices are indicated by separation lines above and below They are structured according to the following principle Signal Word Signal Word Signal Word Signal Word Type and Source of Type and Source of Type and Source of Type and Source of D D D Danger anger anger anger Explanations of the type and source of danger Measures to avert danger ...

Страница 5: ... m m moisture and oisture and oisture and oisture and s s s splash plash plash plash w w w water ater ater ater Flash generators and flash heads need to be protected from moisture wetness and splash water Therefore please do not place containers with liquids on the trolley Connecting accessories Connecting accessories Connecting accessories Connecting accessories Do not connect accessories from ot...

Страница 6: ...ase of damage to skin or eyes caused by ultraviolet radiation consult a physician immediately Safety hints pertaining to the electrical system Safety hints pertaining to the electrical system Safety hints pertaining to the electrical system Safety hints pertaining to the electrical system Contact with the flash generator s capacitor voltage is life threatening Therefore opening the housing and rep...

Страница 7: ...ay possibly lead to the explosion of the flash tube In case the flash tube explodes there is a danger of tiny glass particles flying around The user of this equipment needs to make sure that he she is protected e g by wearing a pair of safety goggles The flash tube can only explode during the flash process Therefore the flash head should never be directed at a person during flashing Immediately di...

Страница 8: ...the electronic parts faulty cables or damaged circuit boards One of the main reasons for an explosion is a malfunction of the capacitors itself Should one of the capacitors be defective then all other capacitors in line are affected by this defect and also become damaged In this case this would result in the explosion of all capacitors and other electronic components In such a case the user of the...

Страница 9: ...ube electrodes when the system is in stand by mode High voltage can only be found at the two electrodes when flashes are triggered by simultaneously pressing the green START buttons The flash head is equipped with an automatic dump mechanism that is also triggered when the device is disconnected from the power supply or switched off It takes approximately 30 s from the time the device is switched ...

Страница 10: ...t in generator UV Strobe 15 700 and on the flash head point out the most important hazards Safety hints pertaining to users Safety hints pertaining to users Safety hints pertaining to users Safety hints pertaining to users The clothing listed below or others of similar quality is suitable as protective clothing Face protection Weldorado model Black Aquila in combination with DIN filter 8 to 9 Glov...

Страница 11: ...t will ensure successful and productive work with it in the coming years Observing the information below entitles you to guarantee adjustments prevents damages and extends the operational life of the unit HENSEL VISIT made all efforts to produce a safe and high quality piece of equipment while observing all current rules and regulations Stringent quality checks ensure our high quality standard eve...

Страница 12: ...accessories 5 Ozone formation 5 Not in use during dust development 5 Safety hints pertaining to emitted ultraviolet radiation 6 Safety hints pertaining to the electrical system 6 Safety hints pertaining to flash head and flash tube 7 Explosion of flash tube 7 Risk of burns from flash head 7 Safety hints pertaining to the generator 8 Safety system of the device 9 Safety signs and warning signs 10 S...

Страница 13: ...r the drying process 30 Cleaning 32 Changing the filter 33 Changing fuses 34 Fuse protection electronics and fan on generator 34 Cut out switch charge process on generator 34 FI RCD switch on trolley 35 Changing the flash tube 36 Maintenance plan 39 Periodic inspections 39 Customer service 39 Disposal 39 Error search tables 40 System does not function at all 40 Interruption of flash sequence selec...

Страница 14: ... to the spot to be dried and presses both start buttons simultaneously The flash procedure is triggered A light indicator strip runs up alongside the flash head and indicates the charge level of the generator The system initiates the flash sequence automatically when the end of the indicator strip is reached This procedure is repeated 10 times during each drying process The process is interrupted ...

Страница 15: ...lers foundations and paints by company Spies Hecker and company Standox Use of the UV Flash Dry System is only permitted with products from company Spies Hecker and company Standox The flash generator UV Strobe stores power which is released in the form of ultraviolet flashes via the connected flash head During this process the flash head with mounted reflector must be placed onto the intended par...

Страница 16: ...nerator generator generator generator 1500 J 0 8 1 2 5 25 depending on model 1 3 15 AM Fuse automatic 200 240 V 50 Hz 5 3 31 x 17 x 25 Equipment type Equipment type Equipment type Equipment type Flash tube MH 15 700 flash head MH 15 700 flash head MH 15 700 flash head MH 15 700 flash head Plug in uncoated 1500 Ws Equipment type Equipment type Equipment type Equipment type Dimensions in cm H x W x ...

Страница 17: ...tion Equipment description Equipment description Holder for flash head Flash head with mounted reflector Power switch FI RCD protective switch Type label Flash head cable Storage compartments Backside of trolley The installed generator is behind the cover plate Push rod Mains plug Holder clamp for spray gun Button to unlock rear cover Cover panel Power cable ...

Страница 18: ...IT GmbH Co KG Pre installed in the trolley generator UV Strobe 15 700 Flash head MH 15 700 with built in flash tube and safety cap for transport Included accessories Reflector Dust cover Filter mat in base of trolley already pre installed UV flash tube already pre installed in flash head Instruction manual ...

Страница 19: ...KG 19 Scope of delivery Scope of delivery Scope of delivery Scope of delivery Scope of delivery includes a trolley with pre installed generator UV Strobe 15 700 one pre installed flash head MH 15 700 with pre installed ultraviolet flash tube and safety cap one UV reflector one dust cover and one instruction manual ...

Страница 20: ...sh head MH 15 700 ON Lamp Light strip Reflector lock ERROR Lamp Handle START button Flash cable Handle START button Warning notices User panel User panel User panel User panel Generator UV Strobe 15 700 Generator UV Strobe 15 700 Generator UV Strobe 15 700 Generator UV Strobe 15 700 Socket for power cable Power switch Safety fuse Handle for transport and mounting in Trolley Warning notices Socket ...

Страница 21: ...ervice is required After removing the cardboard wrapping you will find the upper components of the trolleys push rod and in the small box in front of the trolley you will find the reflector for the flash head Set these parts to the side for further installation Unpack the system completely by removing all cardboard and wrapping You will find the flash head in the front tray of the trolley The gene...

Страница 22: ...olley Holder for flash head Screws Side parts Rod Screws Attach the rod with a screw to the side parts Then place the holder for the flash head in the notch for the side parts Now attach the other side part with a screw to the rod Make sure that the holder for the flash head is inserted into the notch of the side part Result see picture on the left Insert the mounted unit into the side slits at th...

Страница 23: ...ic shock Risk of electric shock Risk of electric shock from from from from defective flash tube defective flash tube defective flash tube defective flash tube If the glass tube of the flash tube is defective the electrodes may become exposed and cause an electric shock when touched Switch off system via the power switch Open the trolley and disconnect the power cable from the generator CAUTION CAU...

Страница 24: ...o KG Lever for reflector holder To remove the safety cap push the lever forward and out of its locking position and then to the left until reaching the stop Remove the safety cap and store it Place the reflector flush and level with the unit To lock the reflector into place return the lever to its original position ...

Страница 25: ... components DANGER DANGER DANGER DANGER Danger of electric shock Danger of electric shock Danger of electric shock Danger of electric shock Danger of electric shock exists during installation and removal of system components Switch off the system and pull the plug Button for unlocking the rear cover panel Unlock the rear cover panel and pull it back and down The installation compartment for the ge...

Страница 26: ...h wing nut Loosen wing nut by hand until the hook of the fastening strap comes loose Lift the fastening strap and flip it over the generator handle to the top Remove the generator from the trolley and place it in front of the trolley Switch the generator off at the power switch and disconnect all cable connections to the system components ...

Страница 27: ... electric shock Danger of electric shock Danger of electric shock Danger of electric shock exists during installation and removal of system components Switch off the system and pull the plug Button for unlocking the rear cover panel Unlock the rear cover panel and pull it back and down The installation compartment for the generator is now accessible Power supply red Fan yellow Flash head Place the...

Страница 28: ...he fastening strap over the handle of the generator This holds the generator in place The strap must be secured with the stud bolt via the wing nut Fastening the wing nut by hand is sufficient Button for unlocking the rear cover panel Opening for cable Place the rear cover panel onto the bottom of the trolley and tilt forward The three cables are threaded through the opening Secure panel with the ...

Страница 29: ... become damaged The system can become damaged during connecting to the power supply Check listed mains supply on type label of trolley Only connect to grounded power supply Plugs must be secured at building side with 16 A at 230 V and with 20 A at 110 V Power switch FI RCD switch The trolley is supplied with power via the main switch The system becomes energized and is ready to function when the p...

Страница 30: ...diation develops during the flash process which can harm unprotected eyes or skin Use protective clothing Do not look unprotected into the flash head Do not direct flash head towards unprotected persons CAUTION CAUTION CAUTION CAUTION Fire hazard Fire hazard Fire hazard Fire hazard Cover paper of tape that was not removed properly but is covered by the reflector head may ignite during the drying p...

Страница 31: ...f the green start buttons results in immediate interruption of the flash process The charge process for each flash is indicated by the indicator strip A lit red ERROR lamp on the flash head indicates an error In case of overheating the device must be switched off while cooling In case of technical defects the device must be turned over to an authorized customer service center Several flash sequenc...

Страница 32: ...witch off the system and pull the plug CAUTION CAUTION CAUTION CAUTION Risk of Risk of Risk of Risk of injury from broken glass injury from broken glass injury from broken glass injury from broken glass The glass tube may break during cleaning Wear gloves and safety goggles If the flash tube can not be cleaned it must be changed The UV Flash Dry 15 700 system needs little maintenance by the user T...

Страница 33: ...UTION The system may become dam The system may become dam The system may become dam The system may become damage age age aged d d d if external if external if external if external products are used products are used products are used products are used The system may become damaged when components are changed or accessories are connected Only use original parts and HENSEL VISIT accessories The dust...

Страница 34: ... system components when removing the generator Fuse holder and cut out switch Unscrew the fuse holder with a srew driver and put a new fuse into the holder Only use 3 15 A fuses response characteristics medium time lag 3 15 AM Screw the fuse holder back into place Please follow the instructions in the section installation of system components to install the generator Cut Cut Cut Cut out switch out...

Страница 35: ...reset a new fuse needs to be put in Please follow the instructions in the section fuse protection electronics and fan on generator Please follow the instructions in the section installation of system components to install the generator FI FI FI FI RCD switch on trolley RCD switch on trolley RCD switch on trolley RCD switch on trolley FI RCD switch In case of an error current the FI RCD switch swit...

Страница 36: ...s Risk of burns Risk of burns from from from from reflector and flash head reflector and flash head reflector and flash head reflector and flash head Heat which may cause burns develops at the head during the flash process Place flash head on trolley for cool off Allow flash head to cool off CAUTION CAUTION CAUTION CAUTION Risk from broken glass Risk from broken glass Risk from broken glass Risk f...

Страница 37: ...on and then to the left until reaching the stop Remove the reflector without damaging the flash tube 3 hex nuts Perforated plate for protection of the flash tube Release the 3 hex nuts with a 6 mm open ended wrench and carefully remove the perforated plate Set the parts aside for mounting Hold the flash tube carefully with both hands near the electrodes and pull it out from the 3 contacts The smal...

Страница 38: ... the ceramic part The glass tube of the flash tube needs a bit of play to be able to expand during the flashing Ignition wire It is absolutely necessary to make sure that the ignition wire around the flash tube has the greatest possible distance to the perforated sheet Otherwise there is a possibility that the ignition spark arches over to the perforated sheet In this case the flash tube does not ...

Страница 39: ...checked regularly for operational safety An annual inspection of the system insures the safety of the user and retains the value of the equipment Customer service Customer service Customer service Customer service Keep the original packing material in case shipment becomes necessary It provides maximum protection during transport If shipment to our customer service department becomes necessary sen...

Страница 40: ...tem does not function at all 1 Is the equipment plugged in NO Plug it in correctly Continue with 2 YES 2 Is the power switch on the trolley switched ON NO Set power switch to ON Continue with 3 YES 3 FI RCD switch on trolley set to ON NO Set FI RCD switch to ON Continue with 4 YES 4 Is the power switch on generator lit and set to ON NO Switch on power switch on generator Continue with 5 YES 5 Is t...

Страница 41: ... of Interruption of flash sequence selected number of flashes 10 flashes 10 flashes 10 flashes 10 flashes flashes flashes flashes is not achieved is not achieved is not achieved is not achieved 1 Is the error lamp on the flash head lit NO Flash head is possibly defective YES 2 Have you checked position of flash tube NO Align flash tube Continue with 3 YES 3 Start flash sequence Is the selected nub...

Страница 42: ...sk of burns Risk of burns Risk of burns Risk of burns from from from from reflector and flash head reflector and flash head reflector and flash head reflector and flash head Heat which may cause burns develops at the head during the flash process Place flash head on trolley for cool off Allow flash head to cool off CAUTION CAUTION CAUTION CAUTION Risk from broken glass Risk from broken glass Risk ...

Страница 43: ... tube 3 hex nuts Perforated plate for protection of the flash tube Release the 3 hex nuts with a 6 mm open ended wrench and carefully remove the perforated plate Set the parts aside for mounting Hold the new flash tube with both hands near the electrodes and slide it carefully onto the ceramic socket up to the stop Then pull the flash tube approximately 0 5mm back out so that it does not rest too ...

Страница 44: ...re that the ignition wire around the flash tube has the greatest possible distance to the perforated sheet Otherwise there is a possibility that the ignition spark jumps over to the perforated sheet In this case the flash tube does not flash 3 Hex nuts Perforated sheet for flash tube protection Use a 6mm open end wrench to attach the perforated sheet with the 3 hex nuts ...

Страница 45: ...hes and the amount of energy per flash The needed optical radiation is gained from electrical power Inside the UV Strobe 15 700 generator the energy is taken from the power supply and stored with high voltage in the capacitor This electric power is channelled to the flash tube upon starting the drying process While the flash is triggered and flashes off high voltage runs through the flash tube and...

Страница 46: ...07 Reflector 186 Filter mat set of 5 9454962 Dust cover for trolley 9999722 Please place orders at the address listed below Addresses Addresses Addresses Addresses In case of questions concerning the shipment for repair reasons for orders or for questions about the equipment please contact us at Internet visit hensel eu Email info hensel de Telephone 49 0 931 27881 0 Fax 49 0 931 27881 50 Mail HEN...

Страница 47: ...lies only if the equipment is used as intended and according to the information in the instruction manual In case of unauthorized modifications or unauthorized repairs the warranty claim expires The sales receipt or the delivery slip is proof of warranty For equipment which was purchased abroad the warranty that is valid in the respective country applies Limits of liability Limits of liability Lim...

Страница 48: ...User manual UV Flash Dry UV Flash Dry UV Flash Dry UV Flash Dry 15 700 15 700 15 700 15 700 48 HENSEL VISIT GmbH Co KG ...

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