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• Check that there are no gas leaks.
• Verify that the fl ue system is sound and complete.
• Check the appliance’s electrical safety.
18.1.3
Cleaning the condensate system
- Pull off the hose from the trap bottom.
- Twist the base of the condensate trap anti-clockwise and
remove.
- Should the trap be stuck a large allen key can be inserted into
the bottom socket to ease its removal.
- Clean as required fi lling half full before refi tting.
- Check the internal hose connections and pipes for any debris
& contact with any hot surfaces such as the fl ow & return
pipes.
18.1.4
Corrosion and anti-sludge protection
In order to avoid corrosion, the addition of a corrosion inhibiter to
the heating circuit water is recommended. The inhibitor will stop
electrolytic reaction and bacterial growth between the different
metals used in the installation.
It will also avoid the formation of gas which could be produced
following the chemical reactions.
It is especially important to treat the water in underfl oor heating
systems, as low temperatures favour bacterial growth. This can
lead to the formation of sludge, which in turn may block some or
all of the circuits.
In order to add the correct dosage of these products, you must
know the volume of water contained in the installation. It is
recommended that you note down the volume for future needs.
The inhibitors must be compatible with the materials employed
in the installation.
18.2 Combustion check and setting the air/gas
ratio valve
18.2.1
Competency to carry out the check of
combustion performance
BS 6798: 2009 Specifi cation for installation and
maintenance of gas-fi red boilers of rated input not
exceeding 70kW net advises that:
- The person carrying out a combustion measurement must be
assessed as competent in the use of a fl ue gas analyser and
the interpretation of the results.
- The fl ue gas analyser used should be one meeting the
requirements of BS7927 or BS-EN50379-3 and be calibrated
in accordance with the analyser manufacturers’ requirements.
- Competence can be demonstrated by satisfactory completion
of the CPA1 ACS assessment, which covers the use of
electronic portable combustion gas analysers in accordance
with BS 7967, parts 1 to 4.
• Ensure that the gas analyser is set to the correct fuel setting.
• Select the “
+
”, constant central heating with DHW
function by pressing the “
” button repeatedly, refer to
commissioning section. The boiler should fi re automatically.
Safe combustion can only be verifi ed by measuring
CO/CO
2
ratio. This must not exceed the value shown
in the table opposite.
18.2.2
Preliminaries
Prior to, during servicing and after any maintenance or changed
parts, the following must be checked.
• The integrity of the fl ue system and fl ue seals.
• The integrity of the appliance combustion circuit and relevant
seals.
• Electrical, gas and water connections.
• System pressure.
• The combustion performance, refer to the following
procedure.
• The operational gas inlet pressure and gas rates, refer to
the commissioning section paragraph 12.5. Correct any fault
before continuing.
Combustion check and setting the air/gas ratio
• Remove the front casing panel and pull the control box into
the service position as described previously. Taking care not
to touch any internal components, proceed as follows:
• Connect the CO
2
combustion analyser to the relevant test
point.
24
1
2
3
2B
2A
Key
1 Throttle
2 Combustion analyser sample point
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