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10/18/2011

KEEP THIS MANUAL FOR FUTURE REFERENCE

ASSEMBLY MANUAL

PASADENA PAVILION 10' x 12' (304,8 x 365,8 cm)

16713

BEFORE YOU BEGIN

IMPORTANT!

READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.

- CUSTOMER SERVICE -

Call: 1-800-577-9663 email: [email protected]

• BUILDING RESTRICTIONS AND APPROVALS

Be sure to check with local building department and homeowners association for speci c restrictions and/ or requirements before building.

• ENGINEERED DRAWINGS

Contact our Customer Service Team if engineered drawings are needed to pull local permits.

• SURFACE PREPARATION

To ensure proper assembly you must build your pavilion on a level surface.

• CHECK ALL PARTS

Inventory all parts listed on pages 3. Contact our Customer Service Team if any parts are missing or damaged.

• LEVELING AND ANCHORING

You may choose to anchor your pavilion. See page 6 for optional methods of leveling and anchoring your pavilion.

A Backyard Products Company

Содержание PASADENA PAVILION 10x12

Страница 1: ...roduct information call our toll free number or email customerservice backyardproductsllc com Our staff is ready to provide assistance April through October M F 8 00 AM to 7 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST 1 800 577 9663 16713 ...

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Страница 3: ...omeowners association for speci c restrictions and or requirements before building ENGINEERED DRAWINGS Contact our Customer Service Team if engineered drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your pavilion on a level surface CHECK ALL PARTS Inventory all parts listed on pages 3 Contact our Customer Service Team if any parts are missing ...

Страница 4: ...l Beginning of steps for assembly or installation You have nished the assembly or installation Level Gloves Dremel Always install the material leaving the best edge and best surface visible Please remember that these blemishes in no way negatively affect the strength or integrity of our product See Fig A B Safety Glasses Tape Measure Ladder Hammer Level BEGIN Pencil Drill Driver 2 Philips Drive Bi...

Страница 5: ... 5 3 8 x 92 7 8 3 5 x 13 7 x 235 9 cm 7 8 x 5 3 8 x 94 3 8 2 2 x 13 7 x 239 7 cm 7 8 x 5 3 8 x 46 3 8 2 2 x 13 7 x 117 8 cm 7 8 x 5 3 8 x 31 7 8 2 2 x 13 7 x 81 cm 1 3 8 x 5 3 8 x 70 7 8 3 5 x 13 7 x 180 cm 1 3 8 x 5 3 8 x 71 3 5 x 13 7 x 180 3 cm 1 3 8 x 5 3 8 x 33 3 5 x 13 7 x 83 8 cm 7 8 x 3 3 8 x 11 7 8 2 2 x 8 6 x 30 2 cm PANEL PARTS LIST ROOF PANELS NOTE Panel parts are not stamped Roof pane...

Страница 6: ...3 8 T nut x20 3 8 x 4 1 2 Lag Bolt 11 4 cm x24 5 16 x 3 Lag Bolt 7 6 cm x4 5 16 Flat Washer x4 5 16 Lock Washer x4 1 4 x 3 Lag Bolt 7 6 cm x8 1 4 Flat Washer x8 1 4 Lock Washer x8 3 7 6 cm x32 1 5 8 4 1 cm x50 1 1 4 3 2 cm x64 2 5 1 cm x36 RooÀng Nails 3 4 1 9 cm x 2 Boxes Nails 2 5 1 m x 1 Box RooÀng Nails 1 2 5 cm x 1 Box HARDWARE IDENTIFICATION AND SIZES Simpson Hanger x14 ...

Страница 7: ...is is caused by varying seasonal temperatures and moisture conditions To minimize this checking and or cracking you may coat your pavilion with a water repellent A wood stain may be applied to your pavilion if you choose For minor touch up we have included sandpaper and some MicroShade concentrate Refer to page 26 of this manual for our suggested procedure for minor touch up We suggest you inspect...

Страница 8: ...for drainage Solid Masonry block Concrete Wood Deck Anchor Concrete Wood Deck Anchor LEVELING AND ANCHORING OPTIONS There are multiple ways to anchor your Pavilion A few methods are shown below Anchoring materials are not included in this kit 134 5 8 341 9 cm MEASUREMENT TO CENTER OF CORNER POSTS 110 5 8 281 cm ...

Страница 9: ...STS PARTS REQUIRED Flip post and face over and install a second post face as shown Repeat steps 1 3 to assemble three more posts Secure using eight 2 1 2 screws on each side Pre drilling is optional 3 1 BEGIN 27 1 4 69 2 cm Fig A 1 8 0 3 cm Drill Bit 1 2 5 cm 1 2 5 cm 1 2 5 cm x64 2 1 2 6 4 cm x4 x8 3 3 8 x 3 3 8 x 88 7 8 8 6 x 8 6 x 225 7 cm 7 8 x 5 3 8 x 83 3 4 2 2 x 13 7 x 212 7 cm ENDS FLUSH ...

Страница 10: ... x8 Glue Attach 3 8 x 3 Hex Bolt 7 6 cm 3 8 Flat Washer 3 8 Lock Washer Sister Header Step 1 Step 2 Step 3 IMPORTANT Note hole spacing IMPORTANT NOTE 2 1 8 spacing on headers 3 8 T nut x2 1 3 8 x 5 3 8 x 92 7 8 3 5 x 13 7 x 235 9 cm 1 3 8 x 5 3 8 x 92 7 8 3 5 x 13 7 x 235 9 cm x2 x4 1 3 8 x 5 3 8 x 69 3 5 x 13 7 x 175 3 cm 1 3 8 x 5 3 8 x 69 3 5 x 13 7 x 175 3 cm Flat Washer Lock Washer 3 Hex Bolt...

Страница 11: ...ntire assembly is flush and straight and stiffen assembly with eight 2 1 2 screws from Sister Header side as shown SIDE HEADERS Step 4 Flush x16 2 1 2 6 4 cm 4 Repeat steps 1 4 to build second Side Header Assemby x2 2 1 2 6 4 cm Screws ...

Страница 12: ...t 7 6 cm 3 8 Flat Washer 3 8 Lock Washer 3 8 T nut x2 SisterHeader 1 1 4 3 2 cm IMPORTANT Note hole spacing 1 1 4 3 2 cm Step 1 Glue Flat Washer Lock Washer 4 Hex Bolts Step 2 x2 7 8 x 5 3 8 x 32 3 4 2 2 x 13 7 x 83 2 cm 7 8 x 5 3 8 x 32 3 4 2 2 x 13 7 x 83 2 cm x4 1 3 8 x 5 3 8 x 58 3 8 3 5 x 13 7 x 148 3 cm 1 3 8 x 5 3 8 x 58 3 8 3 5 x 13 7 x 148 3 cm 1 3 8 x 5 3 8 x 70 7 8 3 5 x 13 7 x 180 cm 1...

Страница 13: ...assembly is flush straight and square and stiffen assembly with eight 2 1 2 screws from Sister Header side as shown FRONT BACK HEADERS x16 2 1 2 6 4 cm 4 Repeat steps 1 4 to build second Header Assembly x2 Step 4 Flush 2 1 2 6 4 cm Screws 90º ...

Страница 14: ...h end SIDE WALL ASSEMBLY PARTS REQUIRED Place Side Header assembly on top of post and ush at corner Fig A Repeat steps 1 5 to assemble second side Secure header to corner posts using two 4 1 2 Lag bolts Fig A With some assistance carefully ip post and header over to work on opposite side Square and Pre drill two holes in post 1 4 x 2 1 2 DEEP through header s pre drilled holes as shown 3 4 5 1 BEG...

Страница 15: ... Header with four 2 1 2 screws as shown Pre drill 1 4 x 2 DEEP Attach to Post Assembly with 4 1 2 lag bolt 3 8 lock washer and 3 8 at washer as shown Fig A Check all parts are square before Ànal tightening 3 1 BEGIN Fig A x4 x4 x4 1 4 0 6 cm Drill Bit 138 350 5 cm Flush 139 3 4 255 cm 2 1 2 6 4 cm Screws 4 1 2 11 4 cm Lag Bolt Glue 1 3 8 x 5 3 8 x 33 3 5 x 13 7 x 83 8 cm Pre drill for Lag Bolt Fla...

Страница 16: ...e as Front Headers are attached For safety temporarily screw rafters to uprights to secure assembly in vertical position Place curved ends toward the top ERECTING SIDE WALLS PARTS REQUIRED 1 BEGIN 116 3 4 296 5 cm SIDE FRONT BACK x14 1 3 8 x 5 3 8 x 71 3 5 x 13 7 x 180 3 cm x16 2 1 2 6 4 cm HINT Place a protective material under rafter end ...

Страница 17: ...ED FINISH 6 5 4 3 Place Front Header onto top of Post Faces as shown so the edges are ush with the Side Headers and Posts Fig A Place Front Header between the two Side Header and Post Assemblies All posts must be vertical and all corners square Flush Flush 3 8 Flat Washer 3 8 Lock Washer 3 8 x 4 1 2 Lag Bolt 11 4 cm x8 x8 x8 1 4 0 6 cm Drill Bit Fig A Flat Washer Lock Washer 4 1 2 Lag Bolt HINT Pl...

Страница 18: ...onal measurements are equal Fig A Fig B HANDY HINT Plan ahead for Rafter install by marking both Headers now Glue Mark Lock Washer Flat Washer 4 1 2 Lag Bolt 1 3 8 x 5 3 8 x 33 3 5 x 13 7 x 83 8 cm 24 61 cm 24 61 cm 22 3 8 56 8 cm 22 3 8 56 8 cm 22 3 8 56 8 cm 22 3 8 56 8 cm 24 61 cm 24 61 cm 24 61 cm 24 61 cm 24 61 cm 24 61 cm 2 1 2 6 3 cm Screw 1 BEGIN 3 8 Flat Washer 3 8 Lock Washer 3 8 x 4 1 2...

Страница 19: ...screws at 22 on center NOTE Offset screws on each side as shown 1 BEGIN Ridge Beam Ridge Beam Glue 22 3 8 56 8 cm 22 3 8 56 8 cm 24 O C 61 cm 24 O C 61 cm 24 O C 61 cm 24 O C 61 cm Mark this face Flush Offset screws IMPORTANT Note dimension IMPORTANT Do not over drive screws x2 x2 7 8 x 5 3 8 x 94 3 8 2 2 x 13 7 x 239 7 cm 7 8 x 5 3 8 x 46 3 8 2 2 x 13 7 x 117 8 cm 7 8 x 5 3 8 x 46 3 8 2 2 x 13 7 ...

Страница 20: ...t holes Remove temporary screws Repeat attachment process with Center Brace in back RIDGE BEAM INSTALLATION PARTS REQUIRED 2 3 Drill 3 16 x 2 DEEP pilot holes into Ridge Beam through four holes at top of Center Brace as guides 1 BEGIN x8 x8 x8 x2 2 1 2 6 4 cm Beam Flush 1 4 x 3 Lag Bolt 7 6 cm 1 4 Flat Washer 1 4 Lock Washer Step 1 Step 1 3 Lag Bolt 1 4 Flat Washer 1 4 Lock Washer Fig A 2 1 2 6 4 ...

Страница 21: ... 1 3 on second front rafter Repeat Steps 1 4 to attach Back Rafters Align top of Rafter ush with top of Ridge Beam against Center Brace Install two 3 screws as shown Fig B 3 4 1 BEGIN Flush to Front Header 1 3 8 x 5 3 8 x 71 3 5 x 13 7 x 180 3 cm Flush Flush Rafter 3 7 6 cm Screws Front Header Flush x4 1 3 8 x 5 3 8 x 71 3 5 x 13 7 x 180 3 cm 1 1 4 3 2 cm x8 x16 3 7 6 cm Fig A Fig B FINISH 5 Simps...

Страница 22: ...C Repeat Steps 1 3 to attach remaining rafters Secure to ridge beam using two 3 screws as shown Fig A B 3 FINISH 1 BEGIN 4 x10 1 3 8 x 5 3 8 x 71 3 5 x 13 7 x 180 3 cm 1 1 4 3 2 cm x20 x40 3 7 6 cm Fig A Fig B Fig C 22 3 8 56 8 cm 24 61 cm 24 61 cm 24 61 cm 24 61 cm 22 3 8 56 8 cm Middle of Rafters From outside face of Rafters Flush Flush Simpson Hanger x10 1 1 4 3 2 cm Screws 3 7 6 cm Screws 3 7 ...

Страница 23: ...sher Using pre drilled holes in Gable Braces at top as a guide drill 1 2 holes through the Rafters Install T nut at back side of rafter and secure using 2 3 4 Hex Bolt 3 8 Lock Washer and 3 8 Flat washer as shown Repeat Steps 1 2 for Back Header assembly 1 BEGIN FINISH 3 2 2 1 2 6 4 cm Hex Bolt 3 8 x 2 1 2 Hex Bolt 6 4 cm 3 8 Flat Washer 3 8 Lock Washer 3 8 T nut T nut Flush Flush 5 16 Lock Washer...

Страница 24: ...each rafter Repeat Steps 1 2 to secure remaining rafter trim as shown 1 BEGIN FINISH 3 2 1 5 8 4 1 cm Screw Angle at seams 1 5 8 4 1 cm Screw 1 8 x 1 1 2 DEEP 0 3 x 3 8 cm Pre Drill Center Screw Flush 7 8 x 3 3 8 x 70 3 8 2 2 x 8 6 x 178 8 cm RAFTER END TRIM PARTS REQUIRED 1 5 8 4 1 cm x16 70 3 8 178 8 cm 70 3 8 178 8 cm 70 3 8 178 8 cm 70 3 8 178 8 cm x4 7 8 x 3 3 8 x 70 3 8 2 2 x 8 6 x 178 8 cm ...

Страница 25: ...ttom corner You must square the roof by attaching one panel rst You will use the panels long edge as a lever to bring your roof into square Commonly known as racking Roof panels may cause serious injury until securely fastened Attach the 48 x 96 panel with the stained side down with a 3 4 measurement on the rafter Fig A and the panel ush at the peak of center brace Fig B Secure panel with two 2 na...

Страница 26: ...p panels Note the panels seams are offset from the rst panels installed Attach lower 23 7 8 x 48 roof panel ush to top and lower panel as shown Nail roof panels using 2 nails 6 apart on edges and 12 apart inside panel NOTE Panels will overhang rafter approximately 1 5 8 4 1 cm Repeat Steps 1 5 on opposite side to complete roof panel installation NOTE Measurements from outside of rafters Fig F Fig ...

Страница 27: ...protruding screws or nail heads Using a scrap piece of scrap wood not included and a Hammer gently tap the wood and Post Skirt against the mounting hardware to leave reference marks on the back side of the Post Skirt Fig 1 2 Use a hand tool to remove wood at marks Fig 5 Secure using four 2 5 1 cm nish nails for each post skirt POST SKIRTS PARTS REQUIRED x8 1 BEGIN 2 FINISH 3 7 8 x 3 3 8 x 11 7 8 2...

Страница 28: ...d wipe area to remove some stain Fig C Using provided sandpaper lightly sand the area to be touched up Sand in direction of grain 1 BEGIN FINISH 5 2 4 3 Fig A Fig C Fig B NOT INCLUDED MICRO SHADE KIT We have included a bottle of MicroShade concentrate stain and sandpaper for minor touch up of your pavilion The included bottle contains a MicroShade stain concentrate It must be diluted before use It...

Страница 29: ...rating Roof Panels underside Use 1 rooÀng nails for Ridge Cap Make sure nails go into Rafters on front and back 1 1 2 3 8 cm Rafter 10 x 12 Pavilion 304 8 x 365 8 cm Snip bottom side of drip edge and bend over to other side of roof Side that hangs over side No Nails Close up of drip edge Building Size 54 feet 16 32 m Drip Edge 1 2 5 cm Drip Edge suggested IMPORTANT To keep water off the edge of th...

Страница 30: ...p edge install shingles ush to drip edge Beginning at front of shed install rst row of shingles with notch at 1 past roof edge or ush with drip edge 2 TABS UP Shingle overlaps roof decking 1 2 5 cm overhang past roof deck 1 2 5 cm overhang or Áush with drip edge 4 Nails 2 BACK OF SHED FRONT OF SHED FRONT OF SHED BACK OF SHED Notch or Drip Edge Notch Roof Deck 1 2 5 cm Flush with starter row Flush ...

Страница 31: ...capping the ridge FINISH Continue installing rows of shingles to the peak At the peak make sure there is a maximum of 5 or less to the rain slot as shown below If shingles overlap at ridge cut to peak with a utility knife Repeat steps 1 5 to shingle the opposite side of your roof Trim shingles at ridge Once both sides are shingled you need to trim ends Strike a chalk line 1 from edge Using your sh...

Страница 32: ... off pieces rst Score shingle then snap off angled cut Install rst ridge cap ush to shingles at front as shown Install second ridge cap 5 back as shown 2 3 BEGIN 1 2 5 1 cm 2 5 1 cm 2 5 1 cm 2 5 1 cm 2 5 1 cm 2 5 1 cm Top of slot Weather Seal Flush 1 Nail per side through weather seal 1 Nail per side through weather seal 5 12 7 cm FRONT OF SHED FRONT OF SHED Flush 28 to 30 Pieces ...

Страница 33: ...Make sure there is 4 between the shingle color and edge of shingles When you have 4 minimum of shingle color cut one piece to cap your roof Install ush to shingles 4 5 6 7 2 Nails per side You have nished your ridge cap FINISH 8 Flush to shingles Trim cap off Áush to shingles Cap ...

Страница 34: ...of any repair work REQUIREMENTS Storage Buildings Playhouses To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit shingle the roof and paint or solid colored stain the siding using 100 acrylic latex exterior product with a minimum of two 2 coats within thirty 30 days of assembly caulk above all doors and all horizontal and vertical trim boards pai...

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