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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 

Page 9 of 36 

Super Pump VS Pump 

IS2603VSP  Rev-A 

4.2.

 

Pump Mounting 

Install pump on a level concrete slab or other rigid base to meet all local and national codes.  Secure pump to base 
with screws or bolts to further reduce vibration and stress on pipe or hose joints.  The base must be level, rigid, and 
vibration free.   

Pump mount must: 

 

Allow pump inlet height to be as close to water level as possible. 

 

Allow use of short, direct suction pipe (to reduce friction losses). 

 

Allow for valves in suction and discharge piping. 

 

Be protected from excess moisture and flooding. 

 

Allow adequate access for servicing pump and piping. 

4.3.

 

Pipe Sizing Chart 

MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE

 

Pipe Size 

in.  [mm]

 

Maximum Flow Rate

GPM  [LPM]

 

Minimum Straight  Pipe 

Length “L”  in. [mm] * 

1 ½”  [50] 

45  [170]

7 ½”  [190]

2”  [63] 

80  [300]

10”  [254]

2 ½”  [75] 

110  [415]

12 ½”  [317]

3”  [90] 

160  [600]

15”  [381]

 

Note:

  It is recommended that a minimum length of straight piping (shown as “L” in above diagram), equivalent to 5 

pipe size diameters, be used between the pump suction inlet and any plumbing fittings (elbows, valves, etc.). 

When installing the Super Pump VS, care should be taken to ensure proper pipe and equipment sizing to handle the 
maximum flow required. It is recommended to set the maximum speed in order to not exceed the maximum flow 
rate. See section 6.6 item #7. 

 

WARNING

 – Hazardous Pressure.

  Pumps, filters, and other equipment/ components of a swimming pool 

filtration system operate under pressure.  Incorrectly installed and/or improperly tested filtration equipment and/or 
components may fail resulting in severe personal injury or death. 

4.4.

 

Plumbing 

1.

 

Use PTFE tape to seal threaded connections on molded plastic components.  All plastic fittings must be new or 
thoroughly cleaned before use.  NOTE - Do NOT use Plumber’s Pipe Dope as it may cause cracking of the plastic 
components.  When applying PTFE tape to plastic threads, wrap the entire threaded portion of the male fitting 
with one to two layers of tape.  Wind the tape clockwise as you face the open end of the fitting, beginning at the 
end of the fitting.  The pump suction and outlet ports have molded-in thread stops.  Do NOT attempt to force 
hose connector fitting past this stop.  It is only necessary to tighten fittings enough to prevent leakage.  Tighten 
fitting by hand and then use a tool to engage fitting an additional 1 ½ turns.  Use care when using PTFE tape as 
friction is reduced considerably; do NOT over-tighten fitting or you may cause damage.  If leaks occur, remove 
connector, clean off old PTFE tape, re-wrap with one to two additional layers of PTFE tape, and re-install 
connector. 

2.

 

Fittings (elbows, tees, valves, etc.) restrict flow.  For better efficiency, use the fewest possible fittings.  Avoid 
fittings that could cause an air trap.  Pool and spa fittings MUST conform to the International Association of 
Plumbing and Mechanical Officials (IAPMO) standards. 

Содержание Super Pump VS SP2603VSP

Страница 1: ...ermanent magnet motor Super Pump VS is easily installed either as a programmable stand alone pump or with a Hayward or third party controller and features an easy to use digital control interface that...

Страница 2: ...Procedure 14 5 Wiring Diagrams 15 5 1 Input Power Wiring Required 15 5 2 Wall Mounted Digital Control Interface Wiring Optional 15 5 3 External Relay Speed Control Wiring Optional for remote selection...

Страница 3: ...3 Removing the Ceramic Seat 27 9 4 Seal Installation 27 9 5 Replacing the Impeller and Diffuser 27 9 6 Replacing the Motor Assembly 28 10 Replacement Parts 28 10 1 Parts Diagram 28 10 2 Parts Listing...

Страница 4: ...l Electric Code NEC USE OF NON HAYWARD REPLACEMENT PARTS VOIDS WARRANTY ATTENTION INSTALLER THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION OPERATION AND SAFE USE OF THIS VARIABLE SP...

Страница 5: ...ARNING Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock see installation instructions and consult a...

Страница 6: ...be in off position and filter manual air relief valve must be in open position Before starting pump all system valves must be set in a position to allow system water to return back to the pool Do not...

Страница 7: ...ced hydraulic design Fully programmable with a self contained 24 hour clock and up to 8 custom speed and timer functions For enhanced pool management can be controlled by Hayward or third party pool a...

Страница 8: ...ce every 24 hours Check with local requirements for the minimum turnover rate Running the pump at a lower speed may require running the pump for a longer period of time in order to meet the turnover r...

Страница 9: ...ARNING Hazardous Pressure Pumps filters and other equipment components of a swimming pool filtration system operate under pressure Incorrectly installed and or improperly tested filtration equipment a...

Страница 10: ...required by code Connect ground terminal to electrical service ground 3 Bond pump to pool structure Bonding will connect all metal parts within and around the pool with a continuous wire Bonding redu...

Страница 11: ...e section 5 3 for more information regarding connecting Super Pump VS and third party non software compatible Hayward controls 3 Super Pump VS can communicate with and be controlled by Hayward pool an...

Страница 12: ...he W S485 terminal tion The cabl t provided on ed for the cabl Figure 4 12 4 wall mount pla plate taking re DR9 on the mo ure 4 12 3 esume norma interface wal moving the Dig GENUINE RE Pump VS Pu part...

Страница 13: ...12 2 Re USE ONLY H emoving the I F HAYWARD G Super P nterface Mou igure 4 12 3 A GENUINE RE Pump VS Pu unting Plate to Adding the Bl PLACEMENT ump o access the D lank Cover T PARTS Drive wiring co IS...

Страница 14: ...elay contacts as shown in the External Relay Speed Control Wiring diagram See section 5 3 6 If the installation will use the remote stop feature of the drive connect the digital input terminals to the...

Страница 15: ...ce Wiring Optional Figure 5 2 1 Connection wire must be rated for a minimum of 300V and may be up to 500 feet in length Use removable 4 position terminal block connectors for wiring connection to inte...

Страница 16: ...ing relay contacts to select the speeds set in the Timer Menu see section 6 7 In addition to this section you may also consult the applicable pool control installation manual for electrical connection...

Страница 17: ...otor drive PCB taking care to note the wire colors and corresponding numbers next to the connectors Terminal block must be installed with screws facing up to ensure proper connection When communicatin...

Страница 18: ...d the SW200 DIP switch 1 must be ON 6 Startup Operation 6 1 Prior to Start Up If it is necessary to perform a water pressure test prior to initial use to ensure plumbing system is functioning properly...

Страница 19: ...or ATTENTION Do NOT add chemicals to pool spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty ATTENTION Before removing strainer cover 1 STOP PUM...

Страница 20: ...hrough the setup menus when pressed The and arrow buttons are used to move between displays and to select parameters to edit and the and arrow buttons are used to change parameters 3 Status LEDs The C...

Страница 21: ...uals 1 through 4 c Speed X Speed where X equals 1 through 4 4 Diagnostics Menu see section 6 9 to view product diagnostic information a Display Firmware Revision b Drive Serial Number c Motor Drive Fi...

Страница 22: ...30 second increments 10 Select Stand Alone or Relay Control Move to next menu item Note See section 5 3 for more detail 11 Enable or Disable Low Temp Operation Move to next menu item 12 Set temperatu...

Страница 23: ...s are to run 7 days per week 5 days per week Monday thru Friday or on a single day Monday thru Sunday Each timer is set up in this same manner When the pump is powered and the timers are set up the Ti...

Страница 24: ...d without entering the Speeds Menu using the and arrow buttons to change the speed and then pressing the button to save the new speed setting 6 9 Diagnostic Menu Buttons Screen Used Comments 1 Use to...

Страница 25: ...operation the above message will be displayed The pump will stop within several seconds and will remain stopped until Stop Resume is pressed a second time at which point the pump will resume normal o...

Страница 26: ...volume blower when air purging the pump filter or piping ATTENTION Allowing the pump to freeze with water in it will void the warranty ATTENTION Use ONLY propylene glycol as antifreeze in your pool sp...

Страница 27: ...expose the impeller 9 2 Removing the Impeller 3 To prevent the motor shaft from turning secure using a 5 16 hex wrench on the motor shaft through the fan shroud on the back of the pump 4 Remove the im...

Страница 28: ...isturb the diffuser gasket 14 Fasten assembly to pump strainer housing using the four 4 3 8 x 2 bolts Be sure housing gasket is in place and lubricated Replace if damaged Tighten bolts alternately and...

Страница 29: ...X1600F5 Motor Mounting Plate 1 14 SPX0125z44 Motor Cap Screws Set of 4 1 15 SPX1600Z4 Housing Cap Screw 4 16 SPX2600G1 Mounting Foot Includes Screws 1 17 SPX1600Z52 Mounting Foot Screws Set of 2 1 18...

Страница 30: ...asket loaded with debris Remove the strainer housing cover or the skimmer cover Clean the basket and refill the strainer housing with water Tighten the cover 5 Suction side clogged Contact a qualified...

Страница 31: ...to the equipment pad 3 Foreign matter in the pump housing Loose stones debris hitting the impeller could be the cause Clean the pump housing 4 Motor bearings noisy from normal wear rust overheating o...

Страница 32: ...ical Service for additional assistance Check System Processor failed Indicates that there is a problem with the processor in the motor drive and that the motor drive may need to be replaced Contact Ha...

Страница 33: ...IS2603VSP Rev A DATE OF INSTALLATION ____________________ INITIAL PRESSURE GAUGE READING CLEAN FILTER _______________________ PUMP MODEL __________________ 12 Warranty 13 Product Registration Retain t...

Страница 34: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 34 of 36 Super Pump VS Pump IS2603VSP Rev A THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 35: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 35 of 36 Super Pump VS Pump IS2603VSP Rev A THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 36: ...__________________________ Type of Pool Concrete Gunite Vinyl Fiberglass Other_____________________________ New Installation Replacement Installation for In Ground Spa FCC Compliance Statement This de...

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