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Instructions Manual

 

High-pressure piston pumps  

 XLT IEX – XLT HT IEX series

 

Cod. doc. M.I.XLTIEX-XLTHTIEX 

Rev.

 0

 

Page 20 of 32

 

 

This Manual is the property of the Manufacturer; any reproduction in any form, even partial, is prohibited. 

 

 

 

5.2 

What to do before starting up the pump for the first time 

 

 
You should complete a range of checks and controls before starting up the pump, in order to prevent errors or accidents during the 
initial commissioning stage: 
 

 

Check no damage was caused to the machine during assembly, installation or transport (stability, screws/bolts secured 
correctly, correct coupling of mechanical parts/gears); 

 

Stop  all  use  of  the  pump  immediately  if  you  see  any  leakage  from  pressurised  pipes  and  eliminate  the  cause  of  the 
Leakage 

 

Before starting up the pump, make sure the oil is up to the correct level. We recommend doing the first oil change within 
the first 50 hours of operation. Subsequent oil changes should take place every 500 hours or more often in case of heavy 
use. The type of oil used for our pumps is SAE 10/40W. 

 

Replace the oil cap fitted during shipment with the bleed cap supplied. 

 

 

Always 

follow the safety instructions listed in 

section 3.

 

 

Failure to comply with these operating conditions invalidates the warranty.

 

 

 

The machine should NOT BE OPERATED until any damaged parts have been repaired or replaced if it does 
not seem to guarantee it will run safely and properly.

 

 
 
After the installer has completed all of the required connections, he will test the product to ensure all the devices it contains work 
properly:

 

 

 

After starting up the pump, aid priming by keeping the delivery line open (lance). Do not let the pump run dry: this can result 

in rapid seal wear and invalidates the warranty. 

 

After  use,  run  the  pump  with  clean  water  for  several  minutes.  Do  not  use  the  pump  at  low  temperatures.  To  prevent 

freezing, run the pump dry for about 20 seconds to drain the pipes. 

 

 

5.3 

Long periods of downtime 

 

 

Prepare the pump if it will not be operated for an extensive period of time: 
 

 

Run the pump with clean water for several minutes 

 

Run the pump without water for 10 seconds with the delivery line (lance) open to drain the pump and the delivery circuit, 
thus preventing the formation of deposits  

 

Wash the pump with water and solvents authorised by current legislation  

 

Dry the pump using compressed air 

 

Lubricate any unpainted parts 

 

Avoid the possibility of the system coming into contact with corrosive substances. 

 

 

Mineral  oils  will  degrade  in  case  of  downtime  or  inactivity  for  more  than  six  months,  and  so  must  be 
replaced.

 

 

When  resuming  operation  of  the  machine  after  an  extensive  period  of  inactivity,  repeat  the  initial 
commissioning controls (subsection 5.2). Also check the oil and that all screws are secured tightly. 

 
 

5.4 

Operating the pump

 

 

To safeguard proper pump operation, the pump should preferably be fed (maximum pressure 8 bar), otherwise it should be located 
under the water head or at the same level as the tank. 
Hawk pumps are delivered with their first oil fill and are fitted with a sealed cap to prevent oil spilling during transport. Before starting 
to use the pump for the first time, remember to replace the sealed cap with the cap with the dipstick and bleed. 

Содержание XLT HT IEX Series

Страница 1: ...IEX XLT HT IEX LEUCO S p A Via Pietro Colletta 20 42124 Reggio Emilia RE ITALY Tel 39 0522 923011 Fax 39 0522 923030 This manual and associated information can be downloaded from the website www hawks...

Страница 2: ...isks 11 3 3 Personal protection equipment 12 3 4 Safe working procedures 12 3 4 1 Safety when using the pump 12 3 4 2 Safety when using high pressure circuits 13 3 4 3 Rules of conduct regarding the u...

Страница 3: ...T HT IEX high pressure piston pumps These instructions must be followed by the assembler end user in order to prevent the risk of causing effective ignition sources in potentially explosive atmosphere...

Страница 4: ...tes danger due to the presence of mechanical parts in movement e g transmission shaft reducers etc SYMBOL MEANING COMMENT WARNING SAFETY INFORMATION Indicates a warning or a note on key functions or u...

Страница 5: ...and have been designed and constructed in accordance with Directive 2014 34 EU The EC mark refers to this Directive because in accordance with the Machinery Directive 2006 42 EC these pumps are classi...

Страница 6: ...or replacement of any faulty products shall be carried out solely in accordance with the methods set forth herein and LEUCO S p A may not be held liable for any other losses damage or expenses includi...

Страница 7: ...of the engine should be at least 30 more than the specification shown in the catalogue The power consumed by the pump in KW is the product of Power Volume l min x Pressure bar 520 LIST OF MODELS SERI...

Страница 8: ...KSHAFT E CONNECTING ROD F PLUNGER relative components G OIL LEVEL INDICATOR H DELIVERY VALVE I SUCTION VALVE More details on the parts can be found in the exploded views attached to this manual ATTACH...

Страница 9: ...Series from 10 C to 50 C Room temperature XLT HT IEX Series from 10 C to 40 C Storage temperature from 0 C to 50 C Humidity from 20 to 80 Max fluid temperature XLT IEX Series 65 C Max fluid temperatu...

Страница 10: ...oves and overalls 2 6 Stability The XLT IEX XLTI HT IEX series of pumps are supplied with the necessary instructions to guarantee a stable and safe assembly in the machine system that will incorporate...

Страница 11: ...with prior authorisation from the Manufacturer Do not allow unauthorised personnel to do any work on the equipment Do not wear rings a wristwatch jewellery loose garments or items such as ties or sca...

Страница 12: ...Employer may decide to use additional safety equipment after assessing any risks and considering any changes made to the production processes 3 4 Safe working procedures To reduce the consequences of...

Страница 13: ...ss of responsibility and precautions The operator must always acquire appropriate personal protective equipment helmet with protective visor waterproof overalls and rubber boots that guarantee good gr...

Страница 14: ...epending on the final destination by road rail sea or air The packing materials should be anchored properly to the vehicle used for transport to prevent uncontrolled movement Failure to comply with th...

Страница 15: ...ations plate and or label on the machine containing information and or warnings FACSIMILE Specification plate on the machine Additional signs on the machine 3 9 First Aid Some standard First Aid proce...

Страница 16: ...n gets the best possible assistance 3 9 3 Sprains and breaks Treating sprains and breaks immobilise the affected limb in the same position it is in after the trauma using a splint or bandage and tryin...

Страница 17: ...es Only trained qualified personnel who have read and understood the information provided in this manual are authorised to use the pump Do not start up the pump unless the machine incorporating it has...

Страница 18: ...that there are as few bottlenecks on this pipe as possible elbows T couplings reductions etc Each junction on the suction pipe must be sealed properly with Teflon tape or a similar product to avoid l...

Страница 19: ...he pump is coupled with an electric motor the motor must be conforming with Directive 2014 34 EU and must be suitable for use in the same areas as the pump It must also have a suitable protection leve...

Страница 20: ...ure all the devices it contains work properly After starting up the pump aid priming by keeping the delivery line open lance Do not let the pump run dry this can result in rapid seal wear and invalida...

Страница 21: ...short seal life The pump should not be used at higher pressures or speeds of rotation than those shown on the product s specifications plate SPECIFIC INFORMATION FOR XLT HT IEX SERIES The chart below...

Страница 22: ...ure and flow rate factor The table shows an example pump with Pmax 100 bar and Flow rate 15 l min Select the pressure value in the first line and move down the table until the flow rate factor that is...

Страница 23: ...tructions Manual High pressure piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 23 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibi...

Страница 24: ...tructions Manual High pressure piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 24 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibi...

Страница 25: ...tructions Manual High pressure piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 25 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibi...

Страница 26: ...llowing the preventive maintenance schedule below CONTROL DAILY WEEKLY 50 H 500 H 1000 H 1500 H CLEAN FILTERS X OIL LEVEL CONDITION X OIL WATER LEAKS X HYDRAULIC SYSTEM X 1ST OIL CHANGE X REPLACE OIL...

Страница 27: ...of the pump body see subsection 2 1 letter G Top up with oil if necessary as instructed in subsection 3 7 through the oil plug located on the top of the pump body see subsection 2 1 letter C Replacing...

Страница 28: ...f the suction pipe and replace if necessary with a larger diameter pipe Pressure control valve is not set or working properly Calibrate the valve Worn plunger seals Check the status of the seat of the...

Страница 29: ...cerning occupational hazards All parts should be separated after removal based on the materials they consist of Do not discard materials that are harmful for the environment such as gaskets and lubric...

Страница 30: ...e piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 30 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibited ATTACHMENT I Declaration...

Страница 31: ...e piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 31 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibited ATTACHMENT II Technical s...

Страница 32: ...umps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 32 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibited ATTACHMENT III Coupling systems Fla...

Страница 33: ...d nor distributed to any third person without our written approval We will reserve all rights exclusively for our intellectual properties 41 3 10 H8 0 0 022 n 1 6 5 n11 8x n 61 n 24 200 n 54 5 64 123...

Страница 34: ...distributed to any third person without our written approval We will reserve all rights exclusively for our intellectual properties 4x M16x2 n300 FLANGIA FLANGE H160 1 099 532 0 GIUNTO FLEXIBLE COUPLI...

Страница 35: ...irective ROHS 2002 95 must be guaranted Tratt Superficiale surface treatment Tolleranze generali general tolerances Tolleranze tolerances DIN ISO 8015 Superficie surface DIN ISO 1302 Profondit depth T...

Страница 36: ...rdness mm HRc MR 06 07 16 Visto checked by Disegnatore drawn by Data date CODICE drawing number Vecchia Codifica Old Part Number 1 1 Scala scale 0204 79 FP dimensions in mm LEUCO S p A Rev 01 Foglio s...

Страница 37: ...escription Sabbiatura Sandblasting Durezza hardness mm HRc MR 13 07 16 Visto checked by Disegnatore drawn by Data date CODICE drawing number Vecchia Codifica Old Part Number 1 1 Scala scale 0204 82 FP...

Страница 38: ......

Страница 39: ...e 16 26 8 5 63 3x45 n 45 sformo 1 94 sformo 1 R 3 R 3 30 30 8 H8 0 0 022 27 3 0 0 2 3 2 3 2 3 2 6 n6 12x 1x45 R1 16 8 5 20 6 M 1x45 Assenza di bave sulla cava chiavetta No burrs on keyways 24 n 0 015...

Страница 40: ...scritto This page must not be dublicated nor distributed to any third person without our written approval We will reserve all rights exclusively for our intellectual properties La conformit con la ve...

Страница 41: ......

Страница 42: ...N 050 032 Constituent substances e g EU directive ROHS 2002 95 must be guaranted Tratt Superficiale surface treatment Tolleranze generali general tolerances Tolleranze tolerances DIN ISO 8015 Superfic...

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