32
4.7.
USING THE ON-BOARD CHARGER (BI-ENERGY).
WARNING.
Do not use the machine while charging.
4.7.1. Characteristics.
The drive batteries must be charged using the charger provided. DO NOT OVERCHARGE.
•
Charger: 24V - 50A
•
Power supply: 220V single phase - 50 Hz
protected by a 30 mA differential circuit breaker
.
•
Service voltage: 24V
•
Charging time: about 12 hours for 70-80% discharged batteries
•
Charging curve fully regulated by micro-controller
•
Protected against battery polarity inversion by 3 output fuses, 25 A automobile type
•
Mains supply: standardized socket: 2 pole + earth 16A - 230V
4.7.2. Starting to charge.
Start-up is automatic when connection to the mains is made. The charger is fitted with two indicator lights
•
the green light indicates mains supply
•
the yellow light indicates charging is in progress:
−
it comes on when charging starts
−
it flashes quickly once the charger output voltage threshold value reaches 29 V
−
it flashes slowly if overcharging occurs
−
it flashes during the equalising phase
−
it goes off when charging is over, or if the mains supply is cut.
•
If a fault occurs during charging, the green light flashes
4.7.3. Top-up charging.
If the charger remains connected to the main for over 48 hours, it starts a new charging cycle every 48 hours
after the previous charging finished, to compensate for self-discharging.
4.7.4. Charging interruption.
The charger is stopped by disconnecting the mains supply. If it is necessary to manoeuvre the machine
during a charging cycle, the charger must be unplugged. After the manoeuvre, reconnect the charger. If
charging was interrupted for over 13 minutes, a full charging cycle is started.
4.7.5. Precautions for use.
Avoid recharging the batteries if the electrolyte temperature is over 40°C. Let it cool down.
Keep the tops of the batteries clean and dry: a faulty connection or corrosion can cause a considerable loss
of power.
If new batteries are installed, recharge after 3 or 4 hours' service. Do this three to five times.
The charger was factory-set with the cable fitted to it. If a replacement cable is fitted, be sure it is of the same
cross-section and length.
The charger is protected by a time-delayed fuse 2 50V 15A 6,3 x 32 fitted directly on the electronic card. In
the event of a fault (charger not working), do not attempt to repair it. Contact PINGUELY-HAULOTTE After-
Sales Department.
4.8.
BATTERY USE AND MAINTENANCE.
The batteries provide the power for your platform. Here is some advice to obtain optimal performance from
them, without risking premature deterioration.
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