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16

APP-001b
APR 2007

SECTION 7   TROUBLESHOOTING

CONTROL CONSOLE DISPLAYS 2222

LOSS OF “FOUL GAS” PRESSURE.

  This usually means 

the pressure in the air separator chamber is below 80 psig 
(5.5 barg).  The high side pressure gauge on the purger 
reads near suction pressure.  The purger will not allow 
noncondensible gases to be released from the purger.  
However, the purger will continue to operate normally in 
all other functions.

REASON 1:

 A burned-out purge point solenoid coil.

Check:

 Check the 2 or 3 amp fuse for continuity.  Replace 

if necessar y.  Advance purge points one at a time with 
the purge point advance button, waiting approximately 

2 minutes before advancing again.  Wait until the fuse 
opens or the Control Console again displays 2222.  The 

faulty coil or wiring is now pinpointed.

Action:

 Replace the coil or repair the wire, and replace 

the 2 or 3 amp fuse (p/n 20-1279 or p/n 20-1695).

REASON 2:

 A remote purge point solenoid valve is 

jammed closed.

Check: 

Inspect the remote purge point solenoid valve 

which caused the diagnostic code to appear.  Manually 
open the solenoid valve and recheck the pressure.

Action:

 If the coil is energized, clean and replace any 

solenoid valve parts as necessary.  See also the Caution 
section on page 19.

REASON 3:

 “Foul gas” line restricted.

Check:

 Inspect the “Foul gas” line for a closed shut-off 

valve(s) or the plastic shipping cap still in “foul gas” 

line flange.

Action:

 Open shut-off valves and/or remove the shipping 

cap. See also Caution section, page 19.

REASON 4:

 Faulty pressure transducer.

Check:

 With the purger in any operational mode, check 

the pressure gauge reading. If it is above 80 psig, press 
the STATUS functional pushbutton several times until 
the pressures are displayed.  Verify that the high side 
pressure is greater than 80 psig (5.5 barg).

Action:

 If the high side pressure displayed is less than 80 

psig (5.5 barg), replace the high side pressure transducer 
(p/n 75-3002) with the purger at zero pressure. See also 
the Caution section on page 19.

CONTROL CONSOLE DISPLAYS 3333

P U R G E R   T O O   WA R M .

    I f  t h e  p u r g e r  eva p o r a to r 

temperature is 40°F (4.4°C) or warmer, the purger will 
not release noncondensible gas from the purger because 
excessive refrigerant would also escape.  The purger will 
continue to operate normally in all other functions.  This 
code is also displayed during initial star t-up until the 
purger flooded evaporator is cooled down.

REASON 1:

 Suction temperature too high.

Check:

 Verify the pressure at the purger suction line 

connection.

Action:

 Connect to a lower-temperature suction.

REASON 2:

 Restriction in the suction line.

Check:

 Inspect the suction line and shut-off valves.  These 

should be a minimum size of ¾”.  On new installations, 
also make sure the plastic shipping cap in suction line 
flange is removed.

Action:

 Eliminate the restriction.  See also the Caution 

section on page 19.

REASON 3:

 The flooded evaporator inside the purger is 

not filled with refrigerant.

Check:

  Look  for  a  closed  liquid  line  shut-of f  valve,  

Also, check that the liquid line solenoid valve (B) is 

energized.

Action:

 Open the liquid line shut-off valve.  If not energized, 

check for voltage at the liquid line solenoid valve coil.  
Replace the coil if it is burned-out.

REASON 4:

 Faulty temperature sensor.

Action: 

Replace the evaporator shell temperature sensor 

(p/n 20-2431).  

R E ASO N  5:

  Purger  is  in  CONCENTR ATING  WATER 

mode.

C h e c k :

  D i s p l a y   W i n d ow   s t a t e s   C O N C E N T R AT I N G 

WATER.

Action:

 No action is required.  It is normal for the evaporator 

to heat to warmer than 40°F (4.4°C) in this mode.

Содержание APP08

Страница 1: ...RGER Plus is a totally automatic electronically controlled refrigerant noncondensible gas air and water purger for reducing the energy costs of operating an ammonia refrigeration system All models are...

Страница 2: ...circumstances only one point is effectively purged The best practice is to purge each condenser and receiver circuit separately It is extremely important to install purge points at locations sure to b...

Страница 3: ...some cases a small high pressure auxiliary receiver is located at the outlet of one or more condensers This receiver should have a purge point at the top Where a high pressure float regulator is used...

Страница 4: ...ected into the purger The low pressure pumped liquid line feeds makeup liquid as required during purging The line contains liquid ammonia that typically is also contaminated with water which is to be...

Страница 5: ...mps electrical supply on a 15 amp circuit breaker are available All models have a 13 mm knockout on the side of the control cabinet to access the power connection terminal strip Any unused knockout ho...

Страница 6: ...connecting shut off valves are open See Figure 4 START UP Make sure all piping electrical connections and settings are complete as described in this bulletin Open the foul gas low pressure pumped liq...

Страница 7: ...there are no releases to atmosphere 1 WATER BUBBLER WATER BUBBLER OVERFLOW TUBE FOUL GAS LINE LOW PRESSURE PUMPED LIQUID LINE SUCTION LINE FILL LINE D B C FLOW REGULATOR GAUGE VALVE GAUGE VALVE LIQUI...

Страница 8: ...system parameters The operator can switch between the two message types by pressing the esc key Control Console Specifications Display Type Character LCD 4 lines by 20 characters w LED backlight Encl...

Страница 9: ...and the temperature of the plate heaters see figure 4 Another press of this key displays the pressures in the low side and the high side of the purger A final press of this key returns the display to...

Страница 10: ...follows air purge limit 60 minute limit normal 0 60 min startup 1 nolimit purge point enable 01 1 enable 0 skip 02 1 enable 0 skip 03 1 enable 0 skip 04 1 enable 0 skip 05 1 enable 0 skip 06 1 enable...

Страница 11: ...normal 7777 loss of lp liq will appear when the liquid make up solenoid valve has been energized for 30 minutes continuously ERROR HEATER FAULT will be displayed if the heaters are on longer than 4 ho...

Страница 12: ...1 psid 07 bar check valve in the water purge line to prevent reverse flow of water into the purger from the customer supplied container The water bubbler fill line has a check valve OPERATION OF PURG...

Страница 13: ...URGE GAS GAUGE VALVE WIDE OPEN DURING OPERATION CLOSED FOR SERVICING PURGER PURGE GAS 1 32 0 8 MM DIA METERING ORIFICE 0 07 BAR PURGE GAS TO WATER BUBBLER OR TO CUSTOMER SUPPLIED WATER BOTTLE CHECK VA...

Страница 14: ...r fill line valve The purger will pump down in several hours To accelerate the process attach ammonia hoses to the oil drain valves and pump out into a suction line Close the low pressure liquid retur...

Страница 15: ...por Trap H5600R Relief Valve 300 psi ELECTRICAL 70 1088 Solenoid Coil DIN plug 115V 50 60 Hz 16 Watt 20 2428 Electric Heater 115V 50 60 Hz 750 Watt 20 2477 Electric Heater 230V 50 60 Hz 750 Watt 20 12...

Страница 16: ...ctional pushbutton several times until the pressures are displayed Verify that the high side pressure is greater than 80 psig 5 5 barg Action If the high side pressure displayed is less than 80 psig 5...

Страница 17: ...id line plugged strainers or the plastic shipping cap still in the liquid line flange Action Inspect piping for a closed shut off valve Open the shut off valves clean the strainer or remove the shippi...

Страница 18: ...18 APP 001b APR 2007 THIS PAGE INTENTIONALLY BLANK...

Страница 19: ...ce schedule and the Safety Precautions Sheet supplied with this product Escaping refrigerant can cause injury especially to the eyes and lungs WARRANTY All Hansen products except electronics are guara...

Страница 20: ...poration 6827 High Grove Boulevard Burr Ridge Illinois 60527 USA Tel 630 325 1565 Fax 630 325 1572 Toll 800 426 7368 Email info hantech com Web www hantech com USA Asia Europe India Latin America Midd...

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