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Hansa C65 RX O&M Manual

–

OM-029 First Release 4/05/2021

ABLE OF

ONTENTS

WHAT CAN MY HANSA CHIPPER PROCESS? .................................................................................................................................. 1

NTENDED USES OF THE CHIPPER

............................................................................................................................................................... 1

CHIPPER OVERVIEW ..................................................................................................................................................................... 2

SAFETY ......................................................................................................................................................................................... 3

PERATOR COMPETENCY

......................................................................................................................................................................... 3

DENTIFYING HAZARDS AND RISKS

.............................................................................................................................................................. 3

OWING SAFETY

.................................................................................................................................................................................... 4

RACK OPERATION SAFETY

....................................................................................................................................................................... 5

INCH OPERATION SAFETY

...................................................................................................................................................................... 6

HIPPING SAFETY

................................................................................................................................................................................... 6

HECKLIST BEFORE OPERATION

............................................................................................................................................................. 6

AFE SETUP PROCEDURE

...................................................................................................................................................................... 7

AFE OPERATING PROCEDURE

............................................................................................................................................................... 7

OPERATION .................................................................................................................................................................................. 9

UTLET CHUTE ADJUSTMENT

.................................................................................................................................................................... 9

EED ROLLER CONTROL

......................................................................................................................................................................... 10

UTOMATIC

EED

ONTROL

.................................................................................................................................................................. 10

DJUST THE AUTO

TRIP SETTING

: ........................................................................................................................................................ 11

OUR METER

TACHOMETER

................................................................................................................................................................. 12

YDRAULIC WINCH OPERATION

(

OPTIONAL MACHINE FEATURE

) .................................................................................................................... 12

MERGENCY STOP

................................................................................................................................................................................ 13

OTTOM BUMP BAR

(

OPTIONAL MACHINE FEATURE

) ................................................................................................................................... 13

TARTING PROCEDURE

.......................................................................................................................................................................... 14

HUTDOWN PROCEDURE

....................................................................................................................................................................... 15

UBBER TRACK DRIVE

........................................................................................................................................................................... 16

ANUAL MODE

............................................................................................................................................................................... 16

RACK CONTROL REMOTE PAIRING

UNPAIRING PROCEDURE

......................................................................................................................... 17

TROUBLESHOOTING ................................................................................................................................................................... 18

MAINTENANCE & SERVICE ......................................................................................................................................................... 19

ARNINGS

......................................................................................................................................................................................... 19

IFTING THE SWING ARM FOR ACCESS

....................................................................................................................................................... 19

PENING THE ROTOR COVER FOR ACCESS TO CUTTING ROTOR

....................................................................................................................... 20

NIFE RE

SHARPENING AND KNIFE REPLACEMENT

....................................................................................................................................... 21

NVIL ADJUSTMENT

............................................................................................................................................................................. 23

ELT TENSION

..................................................................................................................................................................................... 24

HECKING AND SETTING BELT TENSION

................................................................................................................................................. 24

ELT REPLACEMENT

.......................................................................................................................................................................... 25

YDRAULIC PUMP BELT ADJUSTMENT

REPLACEMENT

............................................................................................................................... 26

REASE POINTS

................................................................................................................................................................................... 27

ENERAL GREASE POINTS

.................................................................................................................................................................. 27

NGINE OUTPUT SHAFT GREASING

....................................................................................................................................................... 29

YDRAULIC SYSTEM

.............................................................................................................................................................................. 29

NGINE SERVICING

............................................................................................................................................................................... 29

C65RX

RACK MAINTENANCE AND RUBBER TRACK TENSION

......................................................................................................................... 29

THER SERVICING

................................................................................................................................................................................ 29

OTOR BEARING REPLACEMENT

.............................................................................................................................................................. 29

OLT TORQUE

..................................................................................................................................................................................... 30

AINTENANCE

SERVICE INTERVALS

...................................................................................................................................................... 31

SPECIFICATIONS ......................................................................................................................................................................... 32

DECALS ....................................................................................................................................................................................... 33

HANSA GLOBAL INDUSTRIAL LIMITED WARRANTY ..................................................................................................................... 38

COMMISSIONING CHECKLIST AND REGISTRATION ..................................................................................................................... 40

Содержание C65RX

Страница 1: ...info hansaproducts com au www hansaproducts com au HANSA C65RX Operation maintenance and safety manual All operators must fully read and understand this operator s manual before using the chipper Keep...

Страница 2: ...E FEATURE 13 STARTING PROCEDURE 14 SHUTDOWN PROCEDURE 15 RUBBER TRACK DRIVE 16 MANUAL MODE 16 TRACK CONTROL REMOTE PAIRING UNPAIRING PROCEDURE 17 TROUBLESHOOTING 18 MAINTENANCE SERVICE 19 WARNINGS 19...

Страница 3: ...igned to be used on by commercial arborists tree contractors and hire rental companies Do NOT use the chipper for any other purpose Organic wastes include Prunings stalks roots vegetable matter hay gr...

Страница 4: ...Hansa C65RX O M Manual OM 029 First Release 4 05 2021 Hansa Chippers 2021 2 Chipper overview...

Страница 5: ...cut materials and or wear a dust mask Exhaust Fumes Respiratory irritation Place the chipper in a manner that the operator or onlookers are not exposed to direct exhaust fumes Hot Exhaust Heat burns K...

Страница 6: ...or other guard it is recommended to use the handles provided Petrol oil grease Poisoning skin irritation harmful vapours Take care when handling petrol oil and grease Wash skin if contaminated with pe...

Страница 7: ...n the joysticks are returned to their resting positions Be careful not to release the joysticks too quickly as the brakes could destabilise the machine especially on steep terrain Avoid the following...

Страница 8: ...tlined below Ensure the rope wraps around the drum at least five times Do NOT extend the rope past this point Winches operate on the friction principle with less than five wraps the rope will separate...

Страница 9: ...glasses and hearing protection must be worn at all times Wear work gloves The wearing of work gloves is optional but highly recommended ensure that the gloves fit tightly Do NOT wear loose fitting gl...

Страница 10: ...comes wrapped around the rotor shaft remove it before it works itself into the bearing Process old materials such as dried wooden branches They get very hard and springy when dried out They are more a...

Страница 11: ...e machine Adjust outlet rotation direction disengage the lock pin down loosen the rotation crank handle change outlet direction then tighten the rotation crank handle to lock into position Adjust outl...

Страница 12: ...er A sensor detects the speed of the cutting rotor once this speed drops to a pre set level the feed roller stops the material feeding into the machine The engine then recovers to higher RPM and once...

Страница 13: ...OK to enter Trip Setting highlighted in blue Use the arrows to navigate up and down settings Push OK to change the active trip setting to the highlighted setting highlighted in blue Once the desired s...

Страница 14: ...The winch is operated via a control panel near the base of the winch unit The switch on the right controls whether the winch is being extended or retracted The switch on the left toggles between remo...

Страница 15: ...azard danger to an operator or onlooker After the rotor comes to a halt follow the normal shutdown procedure in addition to using the emergency stop Inspect the machine before resetting the emergency...

Страница 16: ...y must be turned back to the off position before attempting to start again At this point you can use the track control remote to move the machine follow the procedure outlined in the rubber track driv...

Страница 17: ...elt friction may cause damage Allow the engine to cool down by running at idle for at least 1 2 minutes before shutting down Turn the ignition key anti clockwise into the off position to shut the chip...

Страница 18: ...e switch with two settings full speed hare symbol and reduced speed tortoise symbol It is recommended to keep the speed setting at reduced speed until the operator becomes familiar with the controls T...

Страница 19: ...indicating that it is paired to the remote Drive the C65RX to the desired position using the left and right track controls on the remote For safety reasons the feed roller is disabled while the tracks...

Страница 20: ...is then close and lock the outlet chute Outlet chute is blocked Outlet is pasted with wet leafy material Feed hard dry material in with softer material Turn the engine off and ensure rotor has complet...

Страница 21: ...d cutting rotor stopped the feed roller area can be accessed safely Do NOT attempt to access this area unless the engine is off and rotor has stopped turning If your machine is not fitted with the Lif...

Страница 22: ...cutting rotor WARNING Do NOT open rotor cover when engine is on and or rotor is still spinning Ensure rotor has stopped spinning Remove the two bolts from rotor cover and disconnect the rubber bonnet...

Страница 23: ...key Torque wrench with a 24 mm socket and 16mm crows foot wrench A stick magnet optional Surface grinder Coolant Remove the knives for sharpening Open the rotor housing cover by removing the two housi...

Страница 24: ...dure Torque the knife clamping nuts up to 190 Nm Note Torque the nuts while holding the bolt head stationary to ensure correct torque After sharpening the width of the knives will have been reduced th...

Страница 25: ...in this manual To remove the anvil you must remove the four countersink clamping bolts using an 18 mm socket and extension If the bolt head turns hold it with a 6 mm Allen key Note Do NOT use the Alle...

Страница 26: ...Checking and setting belt tension With the engine off fully engage the cutting rotor Check the angle of the blue tensioner device When the engagement handle is fully engaged this should be bent 20 as...

Страница 27: ...ess 3 Tighten the locknuts against each other 4 Turn the engagement handle fully clockwise and check tension again 5 Reinstall the guard Belt replacement If the belts in your chipper look similar to a...

Страница 28: ...t the belt about 3 to 5 mm when pushing firmly in the middle of the belt span The belt can be adjusted by loosening the four mounting bolts on the pump bracket bracket shown in blue below and moving t...

Страница 29: ...elow must be greased every 50 operating hours with bearing grease or all purpose grease 1 Two bearings on the cutting rotor shaft one on the front side of the housing and one on the rear 2 One bearing...

Страница 30: ...outlet chute two underneath the front edge 5 One grease nipple on the engine engagement screw thread Remove the Engagement Guard to reach the grease nipple by removing the 3 mounting bolts 6 One grea...

Страница 31: ...to the engine manual Change oil oil filter fuel filter and air filter as recommended in the manual Ensure the correct engine oil is used C65RX Track maintenance and rubber track tension Please refer...

Страница 32: ...ulley is tightened evenly 6 The gap between the end of the sensor and the sensing plate should be approximately 4 mm Adjust the sensor accordingly If it is set further away then the sensor may not wor...

Страница 33: ...initial change Initial Hydraulic system check Engine fan belt check Engine oil filter change Hydraulic oil filter replace Battery electrolyte level terminals check Engine fuel filter replace Outlet c...

Страница 34: ...m Tracked Undercarriage Speed 5 km hr max fully proportional Track drive Remote control Track material Rubber Cutting System Disc speed 1700 RPM Disc diameter 800 x 40 mm Shaft diameter 60 mm Knives F...

Страница 35: ...pers 2021 33 Decals Decal Description Location General machine safety and inlet chute safety Side of inlet chute both sides Inlet chute safety Inside of inlet table Rotor engagement control Belt guard...

Страница 36: ...l OM 029 First Release 4 05 2021 Hansa Chippers 2021 34 Weekly service checks Rotor cover RH side Start procedure Under display screen Stop procedure Under start procedure Remote Start Stop procedure...

Страница 37: ...a C65RX O M Manual OM 029 First Release 4 05 2021 Hansa Chippers 2021 35 Outlet chute safety Outlet chute Service schedule Electrical box lid Diesel tank Diesel tank Hydraulic oil tank Hydraulic oil t...

Страница 38: ...roller cover and guard safety keep clear Feed roller cover RH side Feed roller guard safety keep clear Feed roller guard RH side Feed roller guard safety keep clear Feed roller guard LH side Bonnet d...

Страница 39: ...Note This label is only applicable to C65RX models fitted with a winch Winch boom control panel side Rotor cover safety Rotor cover LH side near throttle Hydraulic oil fill level On hydraulic tank Lab...

Страница 40: ...ranty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extende...

Страница 41: ...you purchased your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through th...

Страница 42: ...peration Instruct the owner operator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of f...

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