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5 SERVICE AND MAINTENANCE

5.1 Servicing Record

1. Grease:

Use an SAE multi-purpose high temperature grease with extreme

pressure (EP) characteristics. Also acceptable is an SAE multipurpose lithium
based grease.

2. Lubricants:

Your unit can oper ate at top efficiency only if clean lubr icants

are used. Use clean containers to handle all lubricants. Store them in an area
protected from dust, moisture and other contaminants. Gearbox on Model 2958
takes 300ml of SAE 80W-90 Gear Oil.

MAINTENANCE

Hours

Serviced

By

8 Hours, Daily or 10 Bales

L PTO Shaft (8)

I Rotor and Flails

I Wheel Bearings

I Shear Bolts

I Gearbox Seals

Weekly or 50 Bales

G Bale Cradle Bushings (4)

G Bale Lift Bushing Bushings (8)

G Rotor/Roller Bearings (6)

I

Gearbox Oil Level

Annually or 3000 Bales

G Wheel

Bearings

L Gearbox—Change Oil

W Machine

Action Code: L = Lubricate G = Grease W = Wash I = Inspect

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Содержание 2958

Страница 1: ...BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH H S MANUFACTURING CO INC MARSHFIELD WISCONSIN 54449 715 387 3414 FAX 715 384 546...

Страница 2: ......

Страница 3: ...2 4 3 B I 4 2 4 4 M C 4 3 4 5 C 4 4 4 6 A U 4 6 4 7 F O 4 8 4 8 T 4 13 4 9 S 4 14 5 S M 5 1 5 1 S R 5 1 5 2 S I 5 2 5 2 1 8 H D E 10 B 5 2 5 2 2 W E 50 B 5 3 5 2 3 A E 3000 B 5 3 5 3 G 5 4 5 4 PTO 5...

Страница 4: ...m the date of delivery of the product to the original purchaser or the first day of service whichever comes first by an authorized H S dealer For commercial custom for hire or rental application warra...

Страница 5: ...___________ Serial Number____________________________________________________ You have received the Operators Manual for this product Yes __ No ____ Interested in staying updated with what is happenin...

Страница 6: ...PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...cessor just above the manual canister on the left side of the processor viewed from the back IMPORTANT For fast correct service when ordering parts supply your local H S dealer with 1 The model number...

Страница 8: ...t to you Accidents Disable and Kill 3 Big Reasons Accidents Cost Accidents Can Be Avoided DANGER Indicates an imminently hazardous situation that if not avoided will result in death or seri ous injury...

Страница 9: ...e prevented Do not risk injury or death by ignoring good safety practices Bale Processor owners must give operating instructions to operators or employees before allowing them to operate the machine a...

Страница 10: ...le Processor 2 2 Operating Safety 1 Read and understand the Operator s Manual and all safety signs before using 2 Place all controls in neutral stop the engine set the parking brake remove the ignitio...

Страница 11: ...when changing tires 5 Use only tools jacks and hoists of sufficient capacity for the job 6 Install and secure all guards and shields before resuming operation 2 4 Hydraulic Safety Follow standard Hydr...

Страница 12: ...been reviewed Annually review this information with all personnel Make these periodic reviews of SAFETY and OPERATION information a standard practice for all of your equipment We feel that an untrain...

Страница 13: ...the various safety decals the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS THINK SAFETY WORK SAFELY 3 1 REMEMBER If safety decals have...

Страница 14: ...3 2 3 Safety Decal Locations...

Страница 15: ...3 3 3 Safety Decal Locations...

Страница 16: ...ne and their locations are shown in the following illustrations 3 4 REMEMBER If safety signs have been damaged removed become illegible or parts have been replaced without safety signs new signs must...

Страница 17: ...3 5 3 2 Information Decal Locations...

Страница 18: ...By following the operating instructions in conjunction with a good maintenance program your Bale Processor will provide you with many years of trouble free service The machine is designed with a PTO p...

Страница 19: ...used for the first time it is recommended that the following mechanical items be checked A Before First Start Up 1 Attach the Bale Processor to the tractor 2 Cycle the lift frame and the bale cradle...

Страница 20: ...4 4 Machine Components 4 3 L A Bale Cradle B PTO Driveline C Rotor D Flail E Body F Cradle Valve G Deflector H Lift Frame I Cradle Guides J Side Access Door K Gearbox...

Страница 21: ...the lock pin and move the discharge deflector to its desired position Secure by inserting the lock pin into the frame anchor hole An optional hydraulic or electric position kit is available to positi...

Страница 22: ...adjustable for speed and stroke to accommodate any type of bale or material a Speed The system is designed with a standard flow divider to change and set the system speed Set at 5 for maximum speed M...

Страница 23: ...f bystanders and remove foreign objects from the machine and working area 2 Adjust the length of the drawbar to give the appropriate dimensions between the PTO shaft and the drawbar pin hole Refer to...

Страница 24: ...e ends of the hoses Also clean the area around the couplers on the tractor b Remove the plastic plugs from the couplers and isolate the hoses for the lift arm circuit from the hoses for the cradle til...

Страница 25: ...ars the ground 4 Remove strings twine or wrapping from the bale 1 Lower bale tines to ground 2 Back processor up with the bale tines sliding under the bale 4 8 5 Raise the bale tines up and tip the ba...

Страница 26: ...cation d With the tractor on idle slowly engage PTO e Increase engine RPM to rated PTO speed f Engage rocking bale cradle hydraulic circuit IMPORTANT The processor is equipped with an 80 constant velo...

Страница 27: ...to its off position If the PTO drive system on your tractor is designed with a brake that will stop the PTO shaft in less than one revolution avoid using this feature Stopping the rotor too quickly wi...

Страница 28: ...he engine and remove the ignition key before cleaning the rotor 4 11 4 7 Field Operation Continued 10 Cradle Tilt The machine is designed with a cradle inside the frame that moves the material from si...

Страница 29: ...Keep the PTO driveline as straight as possible to minimize universal joint angles b Disengage PTO when making sharp turns Never exceed a universal joint angle of 80 c Always try to remove the twine st...

Страница 30: ...in the location provided 4 Always use hazard warning flashers on the tractor when transporting unless prohibited by law 5 Do not exceed 20 mph 32 kph Reduce speed on rough roads and surfaces 6 Keep to...

Страница 31: ...y loose fittings Replace any hose that is badly cut nicked or abraded or is separating from the crimped end of the fitting 4 Inspect rotor and flails for damaged or broken components Repair or replace...

Страница 32: ...l lubricants Store them in an area protected from dust moisture and other contaminants Gearbox on Model 2958 takes 300ml of SAE 80W 90 Gear Oil MAINTENANCE Hours Serviced By 8 Hours Daily or 10 Bales...

Страница 33: ...ricant passageway Replace fitting if necessary 5 2 1 8 Hours Daily or Every 10 Bales 1 Lubricate the PTO shaft eight locations See Lubrication Procedure from Weasler page 5 5 Follow Standard Interval...

Страница 34: ...bale lift system bushings eight locations 3 Grease roller and rotor bearing six locations a Rollers b Rotor 4 Check gearbox for signs of wear or leakage 5 2 3 Annually Or Every 3000 Bales 5 Repack wh...

Страница 35: ...Level The Level Plug for the 2958 gearbox is located on the front of the gearbox just above the PTO input shaft When the plug is removed the oil should sit flush with the bottom of the opening Oil Lev...

Страница 36: ...5 5 5 4 PTO...

Страница 37: ...g will provide the best performance and is set at 1 1 2 from the stop tabs NOTE In general soft wet bales require more stroke than hard well formed bales The type of material being processed will also...

Страница 38: ...bolts to allow moving if required c Slide the valve spool to its neutral position 5 16 extended d Slide the valve assembly until it is centered between stops Tighten mounting bolts to their specified...

Страница 39: ...ils in good condition Replace if chipped bent or damaged in any way Always use a locking nut or jam nut on the flail bolt to prevent it from coming apart 5 5 4 PTO Safety Shield It is important that t...

Страница 40: ...e design and is to be installed as shown Do not use the hitch with the clevis on top as it does not have sufficient strength to support the vertical loads imposed by the Processor Do not remove the cl...

Страница 41: ...flow Increase oil flow at tractor or flow divider Cold temperatures Warm machine before opera ng Check hydraulic oil type in tractor Shear Bolt Failure Rotor does not turn freely Determine and correct...

Страница 42: ...ht 1725 lbs PTO 1 3 8 21 spline 1000RPMCV Tub Length 83 No of Hammer 32 Hammer Size 1 2 x 2 x 5 3 4 Rotor Swing Diameter 25 1 8 Discharge Direction Right 7 2 Tire Specifications Tire Size 14L x 16 1SL...

Страница 43: ...7 3 Bolt Torque 38 7 2...

Страница 44: ...7 3 7 4 Overall Dimensions...

Страница 45: ...7 4 7 4 Overall Dimensions...

Страница 46: ...7 5 7 4 Overall Dimensions...

Страница 47: ...PAGE INTENTIONALLY LEFT BLANK...

Страница 48: ...3 8 bolts nuts and washers to secure the mount to the shroud Tighten the bolts with the cylinder mount pushed up as high as the slotted holes will allow Note To prevent damage it is important the mou...

Страница 49: ...tting the bale shroud retract the cylinder until it is closed Watch to make sure that cylinder does not put excessive pressure upwards on the deflector shield in this position If there is excessive pr...

Страница 50: ...ARD As part of the shipping process your Bale Processor If equipped with a hydraulic deflector kit will require some setup Please follow the steps below to get your Bale Processor set up for use 2 Rem...

Страница 51: ...ocessor If equipped with a hydraulic deflector kit will require some setup Please follow the steps below to get your Bale Processor set up for use 5 Rotate the Deflector Shield and the Hydraulic Cylin...

Страница 52: ...N 10 1...

Страница 53: ......

Страница 54: ...H S MFG CO Products approved for the FEMA SEAL OF QUALITY...

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