9.22
9 OVERHAUL
9.7 T
AILPIPE
A
REA
- O
VERHAUL
HJ-241 / HSRX
3. Unscrew and remove Nuts [17] and Spring
Washers [16] from the Studs [30] securing the
Intake to the Tailpipe.
4. Hit the Tailpipe sideways with the heel of the
hand or a rubber mallet to free the joint.
5. Gently ease the Tailpipe [41] aft off the Studs [30]
and slide it carefully off the Impeller. The
Impeller and Impeller Nut is now exposed.
IMPELLER REMOVAL:
6. Fit the Reaction Arm to the Coupling Flange to
prevent the Mainshaft from turning and unscrew
the Impeller Nut [10].
7. Remove the Impeller Nut [10] from the rear end
of the Mainshaft.
8. Remove the Water Bearing Sleeve [4].
9. The Impeller can be withdrawn off the Mainshaft,
ensuring that the Key [11] is also removed.
9.7.3 Inspection of the Tailpipe
Marine Bearing and Wear
Ring
With the Tailpipe removed from the Jet Unit
Intake as shown in
Section
, carry out the following actions:-
1.
Marine Water Bearing Sleeve [4].
Check the
condition of the Marine Bearing, if it is badly
scored or worn, it will have to be extracted from
the Tailpipe and replaced.
Refer to Section
2. Tailpipe water drain hole.
Check that the water
drain hole in the centrew of the tailpipe cone is
not blocked. Clear any blockage found.
3.
Wear Ring [37] and Insulator [38].
Check for
wear on the Wear Ring. This should be evident
where the Impeller has been running. If there is
evidence of excessive wear by a 0.5mm lip, or
signs of corrosion through or beneath the Wear
Ring. The Wear Ring and Insulator should be
replaced.
Refer to Section
sulator Removal and Replacement.
4.
Insulation.
Check the Insulation between the
Wear Ring and the Tailpipe Casing. Using a
multimeter. check the insulation between the
Wear Ring and the Tailpipe Casing. If the
insulation has broken down, corrosion will occur
beneath the Wear Ring. The Wear Ring and
Insulator should be replaced as shown in
Section
9.7.4 Wear Ring and Insulator Removal and Re-
placement.
5.
Stator Blades.
Check for signs of damage or
erosion to the leading edges. Dress off any burrs.
6.
Plug [36] (On Tailpipe).
Check the Water-
Offtake Screen by removing any stones from the
filter holes.
9.7.4 Wear Ring and Insulator
Removal and Replacement
WEAR RING AND INSULATOR REPLACEMENT:
STEP 1:
1. Find the joint in the Wear Ring [37] and force a
long thin screwdriver between the Wear Ring
[37] and the Insulator [38], adjacent to the Wear
Ring joint, until the end of the Wear Ring is free.
(See ‘Step 1
Removal’ in
spection & Removal Instructions
STEP 2:
2. Pull the free end of the Wear Ring inwards and
remove it from the Tailpipe.
(See ‘Step 2 Removal’
in
Figure 31: Wear Ring Inspection & Removal In-
Figure 31: Wear Ring Inspection & Removal Instructions
STEP 1
START
INSERTION
1
REMOVAL
2
3
STEP 2
Содержание HJ241
Страница 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Страница 10: ...x INTRODUCTION HJ 241 HSRX...
Страница 14: ...xiv INTRODUCTION HJ 241 HSRX...
Страница 15: ...Introduction and Product Description System Operation Part A Operator Information...
Страница 16: ......
Страница 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Страница 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Страница 34: ......
Страница 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Страница 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Страница 60: ...4 6 4 PRECAUTIONS AGAINST CORROSION 4 3 EARTH BONDING SYSTEM NOT NORMALLY CURRENT CONDUCTING HJ 241 HSRX...
Страница 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Страница 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Страница 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Страница 78: ...HM 811...
Страница 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Страница 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Страница 139: ...Supplementary Technical Information Appendix...
Страница 140: ......
Страница 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Страница 143: ...A 3 Appendix HJ 241 HSRX...
Страница 144: ...A 4 Appendix HJ 241 HSRX...
Страница 145: ...A 5 Appendix HJ 241 HSRX...
Страница 146: ...A 6 Appendix HJ 241 HSRX...
Страница 147: ...A 7 Appendix HJ 241 HSRX...
Страница 159: ...A 19 Appendix HJ 241 HSRX Comments...
Страница 161: ...Technical Drawings Drawings...
Страница 162: ......
Страница 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Страница 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Страница 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Страница 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Страница 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Страница 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Страница 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Страница 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Страница 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Страница 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Страница 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Страница 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Страница 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Страница 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Страница 191: ...HJ 241 HSRX SERVICING DRAWINGS D 29 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 1...
Страница 192: ...SERVICING DRAWINGS D 30 HJ 241 HSRX 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 2...
Страница 193: ...HJ 241 HSRX SERVICING DRAWINGS D 31 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 3...
Страница 194: ...SERVICING DRAWINGS D 32 HJ 241 HSRX 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 4...
Страница 197: ...HJ 241 HSRX SERVICING DRAWINGS D 35 85080 Aluminium Weld Procedure for Hamilton Jet Installation or Repair...
Страница 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Страница 201: ...Notes...