9.31
9 OVERHAUL
9.11 HSRX H
YDRAULIC
R
EVERSE
S
YSTEM
HJ-241 / HSRX
Should it be necessary to run the Jet Unit without a
Screen Rake, Blanking Plugs [1] can be fitted in place
of the Port and Starboard Screen Rake Bearings.
To fit the Blanking Plugs, carry out the following
procedure:
1. Remove the Screen Rake as shown in Section
2. Ensure that "O" Ring [4] fitted to the Screen Rake
Blanking Plug [1] is not damaged, cut or
distorted.
3. Liberally coat the shaft of the Blanking Plug with
grease and fit onto Studs [9].
Refer to Drawings
HJ-241-01-000 Basic Jet Assemblies Standard and
Dry Run Sht 1 & 2
4. Secure with Spring Washer [3] and Nut [2].
Torque load to the recommended torque.
5. Repeat Items 2 to 4 above to fit the second
Blanking Plug.
9.10.4 Screen Removal
Refer to Drawing
HJ-241-01-000 Basic Jet Assem-
blies Standard and Dry Run Sht 1 & 2.
To remove the Screen from the Intake, carry out the
following actions:-
1. 1.Whilst supporting the Screen [24], remove the
4 Nuts [25], Flat Washers [29] off the Studs [21]
securing the front of the Screen to the underside
of the Intake Block.
2. Remove the 4 Nuts [25], Flat Washers [29] off the
Studs [21] securing the rear of the Screen to the
underside of the Intake Block.
3. Lower the Screen off the Studs [21] and remove
from the vessel for repair, refurbishment.
9.10.5 Screen Re-Fitting
Refer to Drawing
HJ-241-01-000 Basic Jet Assem-
blies Standard and Dry Run Sht 1 & 2.
Ensure that the Screen Rake has been re-fitted prior
to re-fitting the Screen.
Refer to Section
1. Ensure that the Studs [21] that support the front
and rear of the Screen are securely fitted to the
Intake. If the Studs are loose, refit using Loctite
263.
2. Offer the Screen up to the Studs [21] on the front
and rear of the underside of the Intake and secure
in position with Flat Washers [29] and Nuts [25].
3. Tighten to the recommended torque.
9.11 HSRX HYDRAULIC REVERSE
SYSTEM
9.11.1 Removal of the Pump
Assembly from the Jet Unit
Refer to the following Drawings
:-
CT-HPU-01001 Hydraulic Power Unit
f
.
TO REMOVE THE PUMP ASSEMBLY FROM THE JET
UNIT, CARRY OUT THE FOLLOWING ACTIONS:-
Refer to Drawing
1. Drain the oil from the Pump [1], Jet mounted Oil
Cooler and hose connections.
2. Disconnect the High Pressure Hose [H1] between
the forward connection on the Cylinder and the
3/8" BSP Adaptor on the rear of the Pump.
3. Remove the 3/8" Push Lock Hose [H2] between
the rear connection on the Cylinder and the
outlet on the top of the Jet mounted Oil Cooler.
4. Remove the 3/8" Push Lock Hose [H3] from the
lower connection on the Jet mounted Oil Cooler.
5. Remove the Hose Clip [7] from the inlet to the
Pump and remove the Hose.
6. Fit blanks to all the hydraulic connection points
to prevent the ingress of moisture and dirt into
the hydraulic system.
Refer to Drawings
7. To remove the Belt from the Pump, loosen Nut [8]
from the Stud in the elongated slot in the Support
Bracket [4] at the rear of the Pump [1].
8. Slacken Screw [9] securing the Pump [1] to Mount
Bracket [3] at the pump forward lower
attachment point.
9. Slacken Nut [8] securing the Pump [1] to the
Intake Casting at the rear lower attachment point
of the pump.
10.Push the Pump inboard towards the Bearing
Housing. It should now be possible to remove
the drive belt from the Pump pulley.
11.Remove Nut [8] and Spring Washer [7] from Stud
[5] at the inboard end of the Adjusting Link [4].
12.Remove Nut [8], Spring Washer [7] and Special
Washer [13] from the Stud in the elongated slot
in the Adjusting Link [4] at the rear of the Pump
[1].
Содержание HJ241
Страница 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Страница 10: ...x INTRODUCTION HJ 241 HSRX...
Страница 14: ...xiv INTRODUCTION HJ 241 HSRX...
Страница 15: ...Introduction and Product Description System Operation Part A Operator Information...
Страница 16: ......
Страница 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Страница 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Страница 34: ......
Страница 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Страница 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Страница 60: ...4 6 4 PRECAUTIONS AGAINST CORROSION 4 3 EARTH BONDING SYSTEM NOT NORMALLY CURRENT CONDUCTING HJ 241 HSRX...
Страница 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Страница 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Страница 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Страница 78: ...HM 811...
Страница 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Страница 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Страница 139: ...Supplementary Technical Information Appendix...
Страница 140: ......
Страница 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Страница 143: ...A 3 Appendix HJ 241 HSRX...
Страница 144: ...A 4 Appendix HJ 241 HSRX...
Страница 145: ...A 5 Appendix HJ 241 HSRX...
Страница 146: ...A 6 Appendix HJ 241 HSRX...
Страница 147: ...A 7 Appendix HJ 241 HSRX...
Страница 159: ...A 19 Appendix HJ 241 HSRX Comments...
Страница 161: ...Technical Drawings Drawings...
Страница 162: ......
Страница 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Страница 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Страница 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Страница 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Страница 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Страница 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Страница 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Страница 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Страница 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Страница 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Страница 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Страница 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Страница 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Страница 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Страница 191: ...HJ 241 HSRX SERVICING DRAWINGS D 29 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 1...
Страница 192: ...SERVICING DRAWINGS D 30 HJ 241 HSRX 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 2...
Страница 193: ...HJ 241 HSRX SERVICING DRAWINGS D 31 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 3...
Страница 194: ...SERVICING DRAWINGS D 32 HJ 241 HSRX 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 4...
Страница 197: ...HJ 241 HSRX SERVICING DRAWINGS D 35 85080 Aluminium Weld Procedure for Hamilton Jet Installation or Repair...
Страница 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Страница 201: ...Notes...