5.6
5 INSTALLATION
5.5 F
INAL
A
SSEMBLY
HJ-241 / HSRX
5.5 FINAL ASSEMBLY
Refer to Drawings
HJ-241-01-000 Basic Jet Assem-
blies Standard and Dry Run Sht 1 & 2.
5.5.1 Reverse Cylinder Fitting
Refer to Drawing
HJ-241-07-001 Reverse Assembly
Sht1 & 2.
If removed, the Reverse Cylinder may now
be re-fitted to the Jet Unit in accordance with the
instructions at
Section
9.3.1 Reverse Cylinder: Refit to
5.5.2 Reverse Duct Fitting
Using the appropriate approved Lifting Equipment,
refit the Reverse Duct as shown in
Section
verse Duct: Refit to the Jet Unit.
5.5.3 Re-Fitting the Steering
Components
Drawing
HJ-241-06-000 Steering Assembly General
Arrangment Sht1 & 2
refer.
STEERING CYLINDER FITTING.
Refer to Section
9.5 Steering Assembly Re-Fitting
and
Drawing
CT-SJK-02-005 Steering Cylinder, Seastar
for the re-fitting of steering components.
1. The boat builder is to mount the Steering
Cylinder to provide equal travel on either side of
the centre position to ensure that the Steering
cylinder reaches the end of its stroke, in both
directions before the Steering Nozzle reaches the
limit of its travel.
2. Refit any Sensors attached to the Tiller. Refer to
the Overhaul Section of the Controls Manual.
PUSH PULL CABLE SYSTEM:
Refer to Drawing
1. This is a steering option and is not "Standard Fit"
for the HJ-241 Jet Unit.
2. If choosing a Push-Pull Cable, use a heavy duty
Rotary system or a Rack and Pinion system. For
lightest steering action, keep the number of
bends in the cable to a minimum and ensure that
bend radii are as large as possible. Make sure
cables are well lubricated prior to installation.
3. The cable should be connected to the lower hole
in the Tiller Arm for all single Jet installations. In
the case of multiple Jet installations, the outer
hole may be used to reduce the helm load if
necessary.
5.5.4 Assembling the Jet Steering
Tillers
The Jet Tiller as supplied, is pre-drilled for
attachment of the tie rod bolts. The Tiller has been
drilled with a series of holes in the surface of the
Tiller. These holes are spaced at 5º intervals.
Refer
to Drawing
CT-SJK-02-005 Steering Cylinder, Seas-
in the drawings package.
The position for attaching the Tie Rods to the Tiller
to suit the different deadrise angles is at an angle
from the Jet centreline which is equal to the deadrise
angle. Attach the Tie Rod to the Tiller at the nearest
appropriate drilled hole on the Tiller. For correct
fitting and positioning of the Jet Unit Tillers and Tie
Rods for Twin and Triple Jet applications,
refer to
Drawing
HJ-241-06-000 Steering Assembly General
NOTE: Ensure that the Cotter Pin is fitted as shown
in Drawing
Assembly General Arrangment Sht1
for all
applications of Tiller orientation.
SINGLE JET INSTALLATIONS:
Refer to Drawing
CT-SJK-02-005 Steering Cylinder,
for Steering Cylinder attachment.
Assemble the Cotter (taper) Pin in the Steering Crank
as shown in
Drawing
sembly General Arrangment Sht1 & 2
TWIN JET INSTALLATION:
Refer to Drawings
HJ-241-06-000 Steering Assembly
.
Ganged control of steering in multiple Jet
installations is achieved by swivel ended Tie Rod(s)
interconnecting the Jet Tillers. An adjustable length
Tie Rod is supplied to facilitate accurate centreing of
the Jets.
An“Adjustable Tiller” for Tie Rods can be fitted to
the Steering Shaft to facilitate steering tiller
adjustment to compensate for various hull
deadrises.
TRIPLE JET INSTALLATION:
Refer to Drawing
HJ-241-06-000 Steering Assembly
One Steering Cylinder only is required which should
mount on to the “Adjustable Tiller” fitted to the
Center Jet.
Содержание HJ241
Страница 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Страница 10: ...x INTRODUCTION HJ 241 HSRX...
Страница 14: ...xiv INTRODUCTION HJ 241 HSRX...
Страница 15: ...Introduction and Product Description System Operation Part A Operator Information...
Страница 16: ......
Страница 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Страница 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Страница 34: ......
Страница 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Страница 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Страница 60: ...4 6 4 PRECAUTIONS AGAINST CORROSION 4 3 EARTH BONDING SYSTEM NOT NORMALLY CURRENT CONDUCTING HJ 241 HSRX...
Страница 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Страница 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Страница 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Страница 78: ...HM 811...
Страница 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Страница 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Страница 139: ...Supplementary Technical Information Appendix...
Страница 140: ......
Страница 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Страница 143: ...A 3 Appendix HJ 241 HSRX...
Страница 144: ...A 4 Appendix HJ 241 HSRX...
Страница 145: ...A 5 Appendix HJ 241 HSRX...
Страница 146: ...A 6 Appendix HJ 241 HSRX...
Страница 147: ...A 7 Appendix HJ 241 HSRX...
Страница 159: ...A 19 Appendix HJ 241 HSRX Comments...
Страница 161: ...Technical Drawings Drawings...
Страница 162: ......
Страница 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Страница 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Страница 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Страница 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Страница 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Страница 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Страница 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Страница 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Страница 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Страница 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Страница 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Страница 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Страница 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Страница 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Страница 191: ...HJ 241 HSRX SERVICING DRAWINGS D 29 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 1...
Страница 192: ...SERVICING DRAWINGS D 30 HJ 241 HSRX 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 2...
Страница 193: ...HJ 241 HSRX SERVICING DRAWINGS D 31 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 3...
Страница 194: ...SERVICING DRAWINGS D 32 HJ 241 HSRX 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 4...
Страница 197: ...HJ 241 HSRX SERVICING DRAWINGS D 35 85080 Aluminium Weld Procedure for Hamilton Jet Installation or Repair...
Страница 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Страница 201: ...Notes...