8.14
8 MAINTENANCE
8.5 S
ERVICING
D
ETAILS
HJ-241 / HSRX
4
Purging the HSRX
System
Whenever maintenance activities have been carried out on
the HSRX Reverse System, air will be trapped within the
system, it is necessary to purge the system. It is important
that the following actions are carried out to prevent
running the HSRX Oil Pump dry:-
ON ENGINE START-UP:
With the engines set to idle and the vessel securely moored in
deep water.
1. Have someone monitoring the Reservoir and refill as
required.
2. Idle the Engine at the lowest possible RPM.
3. Run the Pump for 5 minutes approximately without
moving the Controls - this will purge air from the Oil
Cooler. Refill the Oil Reservoir.
4. Start the Engine, operate the controls to stroke each
cylinder at least 10 times. This should purge any
remaining air out of the system.
5. Top up the Pump Reservoir.
6. Check the System to ensure that it is not overheating. It
should be possible to hold your hand on any component
for at least 2-3 seconds.
5
HSRX Pump Drive
Belts
Check the Belt tension monthly.
Refer to Drawing
CT-HPU-01001 Hydraulic Power Unit
.
NOTE:
1. Belt adjustment should be carried out without the
Engines running.
2. If a new Belt has been fitted, the Belt Tension should be
checked and re-tensioned as required over a period of
24 to 48 hours "Running-In" period to allow for Belt
settling.
3. After the initial settling in period, the Belt should be
checked on a monthly basis and re-tensioned as
required.
5 (Cont.d)
HSRX Pump Drive
Belts (Cont.d)
T
O
C
HECK
THE
V-B
ELT
T
ENSION
:
The Belt tension is correct when a 2.4 mm deflection is
achieved when a load of 580 to 870 gr (1.3 to 1.9 lbs) is
applied to the centre of the Belt.
ITEM NO
ITEM
OPERATION
C
AUTION
Over tensioned V-Belts will cause
reduced Pump and Jet Unit Bearing
life.
Содержание HJ241
Страница 3: ...www hamiltonjet co nz Installation and Service Manual HJ241 Jet Unit Manual R3A31...
Страница 10: ...x INTRODUCTION HJ 241 HSRX...
Страница 14: ...xiv INTRODUCTION HJ 241 HSRX...
Страница 15: ...Introduction and Product Description System Operation Part A Operator Information...
Страница 16: ......
Страница 22: ...1 6 1 INTRODUCTION PRODUCT DESCRIPTION 1 3 GENERAL ASSEMBLY DRAWINGS HJ 241 HSRX...
Страница 32: ...2 10 2 SYSTEM OPERATION 2 11 HSRX REVERSE SYSTEM HJ 241 HSRX...
Страница 34: ......
Страница 36: ...3 2 3 DESIGN BASICS 3 2 HULL DESIGN HJ 241 HSRX Figure 9 Loads on the Hull for HJ 241 Jet Unit...
Страница 54: ...3 20 3 DESIGN BASICS 3 8 DESCRIPTION OF THE DRY RUN SYSTEM OPTIONAL EXTRA HJ 241 HSRX...
Страница 60: ...4 6 4 PRECAUTIONS AGAINST CORROSION 4 3 EARTH BONDING SYSTEM NOT NORMALLY CURRENT CONDUCTING HJ 241 HSRX...
Страница 72: ...5 12 5 INSTALLATION 5 8 INSTALLING THE HSRX REVERSE SYSTEM HJ 241 HSRX...
Страница 76: ...6 4 6 COMMISSIONING 6 5 AFTER INITIAL TRIALS AFTER ENGINE SHUT DOWN HJ 241 HSRX...
Страница 77: ...Fault Finding Maintenance Overhaul Part C Servicing Information...
Страница 78: ...HM 811...
Страница 104: ...8 18 8 MAINTENANCE 8 8 RECOMMENDED OILS AND LUBRICANTS HJ 241 HSRX...
Страница 138: ...9 34 9 OVERHAUL 9 11 HSRX HYDRAULIC REVERSE SYSTEM HJ 241 HSRX...
Страница 139: ...Supplementary Technical Information Appendix...
Страница 140: ......
Страница 142: ...A 2 Appendix HJ 241 HSRX A 2 Loctite Application Guide...
Страница 143: ...A 3 Appendix HJ 241 HSRX...
Страница 144: ...A 4 Appendix HJ 241 HSRX...
Страница 145: ...A 5 Appendix HJ 241 HSRX...
Страница 146: ...A 6 Appendix HJ 241 HSRX...
Страница 147: ...A 7 Appendix HJ 241 HSRX...
Страница 159: ...A 19 Appendix HJ 241 HSRX Comments...
Страница 161: ...Technical Drawings Drawings...
Страница 162: ......
Страница 168: ...SERVICING DRAWINGS D 6 HJ 241 HSRX HJ 241 06 000 Steering Assembly General Arrangment Sht2...
Страница 170: ...SERVICING DRAWINGS D 8 HJ 241 HSRX HJ 241 07 001 Reverse Assembly Sht1...
Страница 172: ...SERVICING DRAWINGS D 10 HJ 241 HSRX HJ 241 07 002 Blanking Plus No Reverse...
Страница 173: ...HJ 241 HSRX SERVICING DRAWINGS D 11 HJ 241 08 001 Installation Details GRP Hull...
Страница 177: ...HJ 241 HSRX SERVICING DRAWINGS D 15 HJ 241 09 001 Blanking Plugs For Screen Rake...
Страница 178: ...SERVICING DRAWINGS D 16 HJ 241 HSRX HJ 241 09 002 Screen Rake Assembly...
Страница 179: ...HJ 241 HSRX SERVICING DRAWINGS D 17 HJ 241 10 004 Hatch Extension...
Страница 180: ...SERVICING DRAWINGS D 18 HJ 241 HSRX HJ 241 11 000 Tool Kit...
Страница 181: ...HJ 241 HSRX SERVICING DRAWINGS D 19 HJ 241 12 000 Sandtrap engine Cooling...
Страница 182: ...SERVICING DRAWINGS D 20 HJ 241 HSRX HJ 241 13 002 Anode Locations...
Страница 183: ...HJ 241 HSRX SERVICING DRAWINGS D 21 HJ 241 30 001 General Arrangement...
Страница 187: ...HJ 241 HSRX SERVICING DRAWINGS D 25 CT HSE 12 001 Hose Kits...
Страница 189: ...HJ 241 HSRX SERVICING DRAWINGS D 27 CT SJK 02 005 Steering Cylinder Seastar...
Страница 190: ...SERVICING DRAWINGS D 28 HJ 241 HSRX 61483 Rotary Seal...
Страница 191: ...HJ 241 HSRX SERVICING DRAWINGS D 29 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 1...
Страница 192: ...SERVICING DRAWINGS D 30 HJ 241 HSRX 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 2...
Страница 193: ...HJ 241 HSRX SERVICING DRAWINGS D 31 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 3...
Страница 194: ...SERVICING DRAWINGS D 32 HJ 241 HSRX 82206 Impeller Blade Dressing Instructions and Balancng Information Sht 4...
Страница 197: ...HJ 241 HSRX SERVICING DRAWINGS D 35 85080 Aluminium Weld Procedure for Hamilton Jet Installation or Repair...
Страница 200: ...SERVICING DRAWINGS D 38 HJ 241 HSRX 85114 Earth Bonding System Recommendations and layout...
Страница 201: ...Notes...