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OPERATOR’S MANUAL

ROTARY DRAW BENDER

MODEL: RDB-050

© 2021 Baileigh Industrial Holdings LLC

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,
negligence, or other occurrence.

Rev. 02/2021

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Содержание RDB-050

Страница 1: ...N ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 02 2021 ...

Страница 2: ...aterial Insertion 18 Material Insertion Limitations 18 UNDERSTANDING SPRINGBACK 19 MATERIAL SELECTION 19 MATERIAL LAYOUT 20 PIPE AND TUBE BENDING DIAGRAMS 21 BENDING GLOSSARY 22 BENDING SUGGESTIONS 23 Aluminum Bending 23 Heavy Wall DOM tubing 23 LUBRICATION AND MAINTENANCE 24 TABLES CHARTS DIAGRAMS 25 Table 1 Standard Pipe Sizes and Schedules 25 Table 2 ARC LENGTH TABLE 26 Diagram 1 27 Diagram2 28...

Страница 3: ...Drive Lever Assembly Parts List 35 ...

Страница 4: ...en notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated wi...

Страница 5: ...remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and governed under the ...

Страница 6: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Страница 7: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Страница 8: ... NEVER place your hands fingers or any part of your body in the die area of this machine Be aware of the area on either side of the dies for crush points created by material movement BEWARE OF PINCH POINTS Keep hands and fingers away from the drive mechanisms cylinders ratchets and other moving linkage while the machine is in operation KEEP CLEAR OF MOVING OBJECTS Always be aware of the position o...

Страница 9: ...hop If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and ma...

Страница 10: ...nt protective safety glasses with side shields which comply with ANSI Z87 1 specification Use of eye wear which does not comply with ANSI Z87 1 specification could result in severe injury from breakage of eye protection 12 Do not overreach Maintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NO...

Страница 11: ...vary based upon actual material and wall thickness TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales De...

Страница 12: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plast...

Страница 13: ...wer gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machine Overall weight of the machine Weight of material being processed Sizes of material to be processed through the machine Space needed for auxiliary stands w...

Страница 14: ...ine work stock and the operator The floor should also be a level surface If the unit wobbles or rocks once in place be sure to eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely Anchoring the Machine Once positioned anchor the machine to the floor as shown in the di...

Страница 15: ...pringback lever into the latch plate and re install and tighten the pivot bolt 4 Connect the latch spring 5 Read through the remainder of the manual and become familiar with the die installation and settings as well as normal operation 6 Position the machine as desired following the installation guidelines WARNING For your own safety DO NOT connect the machine to the power source until the machine...

Страница 16: ...13 13 GETTING TO KNOW YOUR MACHINE I B C E G D F H A ...

Страница 17: ...s been carefully built of high quality materials and designed to give many years of efficient service The simplicity of design and minimum effort required to operate the machine contributes towards meeting schedules and producing greater profits The RDB 050 is a manually powered Rotary Draw bending machine To bend material a bending die and hook sleeve are required The material is hooked by the ho...

Страница 18: ...ll in speed 1 b 8 degrees per pull in speed 2 c 12 degrees per pull in speed 3 d Increasing speed increases pulling effort of the bending handle 6 When the machine is in the home position engage the anti springback lever A 7 Next engage the ratchet release lever B 8 Without material in the machine Pull on the ratchet wheel clockwise You will hear a click every time the lever is cycled through one ...

Страница 19: ... springback Die Selection IMPORTANT Damaged or worn tooling should be replaced before attempting to bend material This will ensure that bends are correct and provide a longer life to machine components 1 Before any bending can take place the proper die set must be chosen to match the material being bent Example 1 1 2 diameter tubing requires a die set marked 1 1 2 tube 2 Two different types of die...

Страница 20: ...the centerline radius of the die and install the 3 4 hook pin There are two different hook sleeve holders One for whole number nominal CLR dies ie 4 0 clr and one for fractional 0 5 increment dies ie 4 5 clr 6 Choose a counter die that matches your bend die and install the 1 1 4 counter die pin so the gap between the die and the counter die is approximately 1 8 For dies under 3 5 clr the 3 4 die c...

Страница 21: ...ng the bending die and hook sleeve will encourage slipping of material during the bend 3 Follow the bending steps to bend the material to the desired degrees Material Insertion Limitations Using the Material Layout formula calculate the amount of material that will be pulled through the die Verify that the material is long enough to provide at least 80 coverage in the counter die at the end of the...

Страница 22: ... perfect 90 is obtained At that point document the actual machine degrees Full manual mode is the best place to do these tests Use the overbend amount and enter that value into the springback field MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties...

Страница 23: ...is easiest For non symmetrical bends continuous one direction bending is best Another way to layout material is to draw them in a 2D computer software program like Auto Cad There are many free programs on the internet In a 2D program you will draw the parts centerline only with corresponding clr s Then you will be able to list individual segments of the bent part This data can be directly entered ...

Страница 24: ...de D Tube outside diameter t Tube wall thickness a First bend arc angle H Height of offset b Second bend arc angle L Length of offset A First tangent R1 First radius B Straight between bends R2 Second radius C Second tangent t Tube Wall Thickness D Tube outside diameter ...

Страница 25: ... required by the bending machine to form the bend Neutral Axis That portion of the pipe or tube that is neither in compression or tension O D Outside diameter in inches of the tube or pipe Out of Plane The deviation of the horizontal plane of a single pipe bend between its tangent points based on the theoretical center line of the pipe bend Ovality The distortion or flattening of pipe or tube from...

Страница 26: ...it is being bent 6061 T6 is very hard and may need to be annealed or ordered in the T 0 condition Aluminum will age harden so if possible try to get freshly run material Heavy Wall DOM tubing If heavy wall materials are bent to a tight radius they can tend to slip in the hook arm causing a poor bend result below are some suggestions Use a vise clamp on the outside of the hook arm to lock the mater...

Страница 27: ...nted surfaces Note Proper maintenance can increase the life expectancy of your machine There are two grease zerks on the machine at the main spindle pivots Grease these zerks every month with only two pumps from a standard grease gun Check for any loose or worn parts WARNING Make sure the electrical disconnect is OFF before working on the machine Maintenance should be performed on a regular basis ...

Страница 28: ... 540 0 500 0 070 0 088 0 119 3 8 0 675 0 500 0 070 0 091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2 1 900 0 700 0 110 0 145 0 200 0 281 0 400 2 2 375 0 700 0 110 0 154 0 218 0 344 0 436 2 1 2 2 875 0 800 0 120 0 203 0 276 0 375 0 552 ...

Страница 29: ... 0 6631 68 1 1866 9 0 1571 39 0 6806 69 1 2041 10 0 1745 40 0 6980 70 1 2215 11 0 1920 41 0 7155 71 1 2390 12 0 2094 42 0 7329 72 1 2564 13 0 2269 43 0 7504 73 1 2739 14 0 2443 44 0 7678 74 1 2913 15 0 2618 45 0 7853 75 1 3088 16 0 2792 46 0 8027 76 1 3262 17 0 2967 47 0 8202 77 1 3437 18 0 3141 48 0 8376 78 1 3611 19 0 3316 49 0 8551 79 1 3786 20 0 3490 50 0 8725 80 1 3960 21 0 3665 51 0 8900 81 ...

Страница 30: ...27 27 Diagram 1 ...

Страница 31: ...28 28 Diagram2 ...

Страница 32: ...scription Qty 1 M050 6A002 Bottom Plate 1 2 AA 838 16 Sleeve Bushing 1 3 M050 5A005 Stand Weldment 1 4 LW 0 375 3 8 Lockwasher 4 5 0 375 16 x 1 00 HHCS 3 8 16 x1 Hex Head Cap Screw 4 6 0 250 20 x 1 00 SHCS 1 4 20 x 1 Socket Head Cap Screw 1 7 0 250 20 Hex Nut 18 4 20 Hex Nut 1 ...

Страница 33: ...30 30 TOP FRAME ASSEMBLY PARTS DIAGRAM ...

Страница 34: ... 6A025 Rectangular Spacer 1 12 1250 Snap Ring 1 1 4 Snap Ring External 1 13 1000 Snap Ring 1 Snap Ring External 1 14 1500 Snap Ring 1 1 2 Snap Ring External 1 15 LW 0 75 3 4 Split Ring Lockwasher 3 16 LW 0 625 5 8 Split Ring Lockwasher 3 17 0 75 10 x 6 50 HHCS 3 4 10 x 6 1 2 Hex Head Cap Screw 2 18 0 75 10 x 9 00 HHCS 3 4 10 x 9 Hex Head Cap Screw 1 19 0 625 11 x 1 50 HHCS 5 8 11 x 1 1 2 Hex Head ...

Страница 35: ...32 32 RATCHET WHEEL ASSEMBLY PARTS DIAGRAM ...

Страница 36: ...Hex Nut 1 15 M050 6A025 Rectangular Spacer 1 16 M100 6A019 Degree Sticker 1 17 M050 7A024 Lower Bushing 1 18 1000 Snap Ring 1 Snap Ring External 1 19 0750 Snap Ring 3 4 Snap Ring External 4 20 LW 0 75 3 4 Split Ring Lockwasher 1 21 M050 6A011 Latch Plate 1 22 0 750 10 x 9 00 HHCS 3 4 10 x 9 Hex Head Cap Screw 1 23 0 250 20 x 0 75 SHCS 1 4 20 x 3 4 Socket Head Cap Screw 2 24 0 625 11 x 1 50 HHCS 5 ...

Страница 37: ...34 34 DRIVE LEVER ASSEMBLY PARTS DIAGRAM ...

Страница 38: ... 1 14 FL 75 4 Flanged Sleeve Bushing 8 15 M050 7A024 Lower Bushing 1 16 M050 7A007 Thrust Washer 1 8 4 17 AA 838 16 Sleeve Bushing 2 18 M050 7A026 Special Hex Nut 1 20 FF 838 1 Flanged Sleeve Bushing 1 21 AA 838 25 Sleeve Bushing 1 22 M050 7A025 Lower Pivot Sleeve 1 23 0750 Snap Ring 3 4 Snap Ring External 6 24 0625 Snap Ring 5 8 Snap Ring External 2 25 0 313 18 x 1 00 HHCS 5 16 18 x 1 Hex Head Ca...

Страница 39: ...36 36 NOTES ...

Страница 40: ...37 37 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com ...

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