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5

COMMISSIONING & TESTING

FILLING THE WATER SYSTEM

5.1

Before commissioning the appliance, the whole gas installation
including the meter MUST be purged and tested for gas tightness in
accordance with BS 6891: 1988.

Open all doors and windows, extinguish naked lights,
and DO NOT SMOKE whilst purging the gas line.

!

Before commencing the commissioning procedure, ensure that the gas
service cock is turned on, the electricity supply is isolated, and that the
CH pipe-work is complete. Fill the water systems by following the
procedure detailed below in steps a) and b), and referring to Figure 20.

It is recommended, where possible, to flush the CH
system without the appliance fitted, to avoid debris
and flux blocking the waterways  within the
appliance.

20

a) All Systems

A competent person in accordance with the current issue of BS6798
should carry out commissioning.

Fill the system with cold water. Vent the system via the radiator valves
and system air vents in accordance with normal practice. Ensure that
all system air vents are closed.

MANUAL BLEED
VALVE

CH RETURN

CH FLOW

To aid venting, a manual air vent is provided on the
LHS of the heat exchanger.

Check the system for soundness.

Drain the entire system to flush out any debris, and refill making sure
that all the air is properly vented from the system and pump. Repeat
this instruction with the system hot. It is recommended that the system
be cleaned with a recognised system cleaner such as Fernox or Sentinel.

Prior to lighting the appliance to check the gas rates, the central heating
system should be checked for circulation by operating the appliance with
the gas turned off, this is to ensure that no air locks occur. The appliance
may go into ignition lockout and require resetting.

b) Sealed Systems

Fill the system until the pressure gauge registers 2.0 bar. Clear any
locks and check for soundness.

Check the operation of the pressure relief valve (figure 21) by lifting the
lever on the valve gently to ease the valve of its seat. Checking that water
is discharged, release the lever and ensure that the valve seats correctly
and does not leak. Where this is not possible a manual check should be
carried out.

Release the cold water to the initial design pressure.

Do not use the pressure relief valve to drain the
system, because dirt or debris could prevent the
valve seating correctly. If the valve leaks or sticks
closed, then replace it.

COMMISSIONING THE APPLIANCE

5.2

Refer to Figure 22

a)

Slacken the screw in the appliance inlet pressure test point and
connect a suitable manometer. Refer to Figure 23.

b)

Check that the gas supply is turned ON and the gas service cock is
OPEN.

c)

Switch on the electrical supply.

d)

Turn the CH temperature Control knob to the midpoint between the
minimum and maximum setting. The display changes from '

o

' to ' '.

e)

Ensure programmer and room thermostat (if fitted) are calling for
heat.

f)

The display changes to '

H

'. The fan should start and after a few

seconds an ignition will commence.

21

PRESSURE

RELIEF

LEVER

PRESSURE GAUGE CAPILLARY

PRESSURE GAUGE

NOTE

THESE COMPONENTS ARE NOT SUPPLIED

BY HALSTEAD BOILERS LTD.

21

SINGLE PAGES  20/9/10  10:00  Page 23

Содержание EDEN X Type VBX 30

Страница 1: ...UCTIONS TO BE GIVEN TO THE USER G C Appliance No 41 260 15 Eden VBX 18 G C Appliance No 41 260 14 Eden VBX 30 G C Appliance No 41 260 18 Eden VBX 18 Propane G C Appliance No 41 260 17 Eden VBX 30 Prop...

Страница 2: ...ion 11 3 3 Flue Terminal Position 11 3 4 Ventilation Requirements 11 3 5 Condensate Disposal 12 3 6 Gas Supply 12 3 7 Central Heating System 12 3 8 Draining Tap 13 3 9 Safety Valve Open Vented System...

Страница 3: ...to the skin seek medical attention Gas and Electricity Consumer Council Energywatch Energywatch is an independent organisation which protects the interestsofgasusers Ifyouneedadviceconcerningenergyis...

Страница 4: ...ensing Btu h 102400 61400 102400 61400 80 60 C Min kW 8 2 5 9 8 2 5 9 Btu h 28200 20100 28000 20100 CentralHeatingOutput Max kW 32 1 19 3 32 1 19 3 condensing 50 30 C Btu h 109500 65900 109500 65900 N...

Страница 5: ...eNatGas50 30 C 41 43 CO2 valuemaxrate NatGas 9 2 0 3 case on 9 0 0 2 case off CO2 valueminrate NatGas refonly 8 9 0 1 8 4 0 1 COvaluemaxrate NatGas 0 01 0 005 CO2 value max rate Propane 10 7 0 3 case...

Страница 6: ...t roof flashing plate Vertical flue kit Part no 956081 Flue system application Vertical flue kit Part no 956081 Split pipe vertical flue outlet kit Part no 956080 with flat roof flashing plate Raised...

Страница 7: ...all percentage decrease in heat input below the standard tolerance as shown in graph A below 3a 3b 5 3c a b Roof terminal with rain cover and pitched roof flashing kit Fig 3 c Offset vertical flue a m...

Страница 8: ...B23 PART NO 956082 2 5 5 This kit is suitable for open flue application in accordance with BS5440 wherearoomsealedflueinstallationisimpractical Thekitcomprisesof a flue adaptor from the appliance to...

Страница 9: ...sion duct 500mm 956092 450mm Flue extension duct 1000mm Incl 1 x support bracket 956093 950mm 93 extension elbow 956091 1550mm 45 extension elbow pair 956090 775mm Air inlet duct included in kit N A N...

Страница 10: ...t Socket For use with elevated horizontal flues and vertical terminals VerticalRoofTerminal Forusewhereanexternalwallisnotavailable or where it is desirable to route the ducts vertically For installat...

Страница 11: ...e Figure 5 for all other clearances 3h The resistance of the diverter is equivalent to 0 5 metre of flue length Ensure this is used when calculating the maximum allowable flue length maximum horizonta...

Страница 12: ...CIRCUITS 2 7 4 FLUE PRODUCTS PRIMARY HEAT EXCHANGER BURNER BURNER FLANGE CH FLOW THERMISTOR CH RETURN THERMISTOR CH RETURN CH FLOW CONDENSATE OUTLET CONDENSATE TRAP CH RETURN CH FLOW 10 SINGLE PAGES 2...

Страница 13: ...must be so situated that it cannot be touched by a person using the bath or shower Attention is drawn to the requirements of the current BS 7671 I E E Wiring Regulations and in Scotland the electrical...

Страница 14: ...ble Note if the appliance is installed in a garage all pipe work should be in 32 mm Ensure that the condensate discharge system complies with any local regulations in force GAS SUPPLY 3 6 a The Gas Su...

Страница 15: ...stresses the importance of cleansing and flushing of the system to ensure it continues to run efficiently with the minimum of maintenance necessary Halstead Boilers fully support this professional ap...

Страница 16: ...ER MAKEUP 3 19 Provision should be made for replacing water loss from the system using a make up bottle mounted in a position higher than the top point of the system connected through a non return val...

Страница 17: ...ead Glen Dimplex service helpline Tel 0844 371 1111 COLD WATER STORAGE STOP VALVE TO DRAIN OFF TAP TANK THERMOSTAT HOT WATER CYLINDER DRAIN TERMINAL BLOCK ROOM THERMOSTAT CH DHW 2 CHANNEL PROGRAMMER R...

Страница 18: ...Refer to Figure 10 c Markthepositionoftheflueoutlet Forsideflueinstallationextend thefluecentrelineontothesidewall wherethefluelengthexceeds 775 mm a flue slope angle of 2 5 needs to be taken into acc...

Страница 19: ...fall away from the appliance Note if an additional U trap is fitted between the appliance and the discharge point then a visible air break is necessary between the appliance and trap because a trap is...

Страница 20: ...iner taking care to ensure that the terminal is the correct way round and the external wall sealing ring does not become dislodged b Assemble the flue system extension ducts as necessary referring to...

Страница 21: ...thermostat Cylinder thermostat Heating valve Hot water valve 230V mains input A B C 1 2 4 5 6 1 1 3 2 4 5 2 3 1 5 L N 8 5 910 3 2 1 9 2 3 3 4 5 6 7 E L N 8 9 10 2 1 HW HTG N L 2 1 10 3 8 2 1 10 3 1 2...

Страница 22: ...linder thermostat 2 1 3 1 2 C Optional Blue Green yellow White Grey Orange Pump live Switched live Permament live 17 FULLY PUMPED Y PLAN Internal heater resistor 3mm air gap Fuse 3A Fuse 2 5A Cylinder...

Страница 23: ...sFernoxorSentinel Priortolightingtheappliancetocheckthegasrates thecentralheating systemshouldbecheckedforcirculationbyoperatingtheappliancewith thegasturnedoff thisistoensurethatnoairlocksoccur Theap...

Страница 24: ...STANDBY positionandthenback to ON within two seconds 22 7 SEGMENT DISPLAY CH CONTROL KNOB SET TO MEDIUM FASCIA PANEL AND CONTROLS 23 INLET PRESSURE TEST POINT FROST PROTECTION 5 5 Theapplianceisfitted...

Страница 25: ...comprise the following Propane to Natural Gas Kit Numbers 955128 Eden Vbx 18 955126 Eden Vbx 30 Conversion Instructions Gas Control Valve Data Badge Natural Gas Boiler Chip Card Nat Gas Cork Gasket Po...

Страница 26: ...tion5 7 Aftertenminutesoperation check the CO2 CO values and compare with those figures stated in section 2 3 If the combustion figures are not within the limits shown in section 2 3 refer the section...

Страница 27: ...remove the cap Any debris inside will beexpelledatthispoint Replacethecapensuringagoodsealismade Discard the condensate and debris 28 27 MANUAL BLEED VALVE BURNER ASSEMBLY IGNITION ELECTRODE IGNITION...

Страница 28: ...water d Incaseofheavypressurefluctuationsduringtheheatandcooldown cycle checkthepre chargepressureoftheexpansionvessel Ifthe air pressure is less than 0 75 bar recharge vessel with an air pump RE ASS...

Страница 29: ...27 7 INTERNAL WIRING DIAGRAMS 31 7 1 FUNCTIONAL FLOW WIRING DIAGRAM SINGLE PAGES 20 9 10 10 00 Page 29...

Страница 30: ...rry out a set of start up checks followed by an ignition sequence Refer to Section 5 2 If the control has powered up correctly but does not respond to a CH demand Removeplugcoverandcheckvoltagebetween...

Страница 31: ...and lead Flame continues after burner is switched off G Check PCB demand ends G Check fan G Check mains fan lead connector 7 Defective fan No flame Missing or Erroneous RPM signal G Check low voltage...

Страница 32: ...ew gasket e Check thatelectrodeisalignedasdetailedinFigures29 a or29 b f Re assemble in reverse order Ensure that all joints and seals are correctly re fitted IGNITOR UNIT IGNITION LEADS 9 2 Refer to...

Страница 33: ...e helpline Tel 0844 371 1111 COMBUSTION CHECK SET UP 9 3 1 If a new gas valve is fitted or the existing gas valve is not within the quoted CO2 values it must be adjusted to operate within the quoted C...

Страница 34: ...ction 2 3 then adjustment of the gas valve is required See Section 6 ADJUSTMENTOFGASVALVE Refer to section 2 3 for the Carbon Dioxide CO2 set points at Maximum Gas Rate Set the boiler into Service mod...

Страница 35: ...er to Figures 37 40 and 41 a Ensuresupplyvoltageisisolated andthatthegassupplyisisolated b Remove the gas control valve fan burner assembly refer to section 6 2 c Remove the gas control valve refer to...

Страница 36: ...nsor flow sensor and return sensor d Drain down the appliance e Disconnectthefluesystemfromtheappliance 4screws andliftup to disengage the flue from the flue hood refer to Figure 14 f Removetheretaini...

Страница 37: ...to section 9 16 47 HEAT EXCHANGER FIXING POINTS MANUAL AIR VENT FLUE SENSOR RETAINING CLIP FLUE HOOD 9 9 h Re assembleinreverseorder checkintegrityoftheflowandreturn pipe O rings and fibre washers an...

Страница 38: ...If the boiler requires resetting turn the CH Temperature Control knob anti clockwise to STANDBY position and then back to ON within two seconds Refer to section 5 4 AfterfittinganewPCBalwaysre checkt...

Страница 39: ...00665 4 Gas Control Valve 988315 5 Fan Assembly 601016 6a Burner VBX 30 700602 6b Burner VBX 18 700600 7a Heat Exchanger VBX 30 451033 7b Heat Exchanger VBX 18 451034 8 Water Temperature Sensor 500661...

Страница 40: ...51 1 5 9 2 6 10 3 7 11 4 8 12 38 SINGLE PAGES 20 9 10 10 01 Page 40...

Страница 41: ...SINGLE PAGES 20 9 10 10 01 Page 41...

Страница 42: ...SINGLE PAGES 20 9 10 10 01 Page 42...

Страница 43: ...phone enquiries call 0844 371 1111 Website www glendimplexboilers com Part of the Glen Dimplex Group Glen Dimplex Boilers is continuously improving its products and may therefore change specifications...

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