background image

23

221992D

IMPORTANT. On completion of the Fault Finding task which has required the breaking and remaking of the electrical connections,
the continuity, polarity, short circuit and resistance to earth checks must be repeated using a suitable multimeter.

WARNING. The multifunctional control and fan operate on mains voltage, the terminal will be live.

Diagram 9.1

ELECTRICAL FAULT FINDING

9917

Check for 230V ac
between  N  and common
 contact on air
pressure switch.

With electrical supply isolated remove the fan access door as 
described in the relevant parts of section 8.1, to gain access to the 
air pressure switch. Switch on electrical supply Check for 230V ac 
between  N  and normally closed contact of air pressure switch.

Is there 230V ac between
Ls  and  N  

Ensure that any external controls are calling for heat and circuit water is cold. 
If neon 6 is lit flame failure has occured. Reset boiler by turning temperature control to Off, 
waiting 30 seconds and then on.
If fault persists continue with fault finding below.

Before carrying out fault finding, ensure that gas, electricity and water are available at the boiler.

Is neon 1 lit?

NO

Check power supply

Is neon 2 lit?

NO

YES

YES

Faulty thermistor.
Replace.

With electrical supply isolated 
disconnect the 2 way
thermistor plug from the PCB.
Check that there is a resistance
between 14k - 2.5kOhms.

Faulty PCB.
Replace.

Is neon 3 lit?

Faulty PCB.
Replace.

YES

NO

NO

YES

YES

Faulty air pressure
switch. Replace.

Does sparking take place
(Listen for spark discharge.)

?

Faulty PCB.
Replace.

Check for 230V ac
between  N  and brown
and between  N  and black,
3 way connector on PCB.

Faulty PCB.
Replace.

NO

NO

Check continuity of
gas valve harness.

Faulty gas valve.
Replace.

Faulty harness.
Replace.

NO

YES

NO

Is the fan turning?

YES

NO

Is there 230V ac
on fan?

Faulty 
PCB.

Faulty 
fan.

Does burner light?

YES

YES

YES

YES

NO

NO

Is neon 4 lit?

NO

YES

Appliance working
satisfactorily.

Is integrity of
electrode and 
ignition lead good?

Replace as
necessary

Faulty 
PCB.

YES

NO

YES

NO

NO

9  Fault  Finding

Diagram 8.12

ELECTRODE

0000

SECURING
SCREW

+

-

SPARK GAP
= 3.6    1.1

Diagram 8.11

BURNER
INJECTOR

GRAPHITE
COATED
NUT(2)

0939

8  Servicing

Содержание BFF80

Страница 1: ...are an integral part of the appliance and must to comply with the current issue of the Gas Safety Installation and Use Regulations be handed to the user on completion of the installation To b e l e f...

Страница 2: ...rovide information on substances hazardous to health Ceramic fibre Insulation Pads Glassyarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint y...

Страница 3: ...rvicingwilldependupon the particular installation conditions and usage but in general once a year should be enough It is the law that servicing must be carried out by a competent person If this applia...

Страница 4: ...ol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted th...

Страница 5: ...in millimetres except as noted Approximate weight of complete boiler 131 5kg 290lb Water content 5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply...

Страница 6: ...sue of BS6891 The supply from the governed meter must be of adequate size to provide a steady inlet working pressure of 20mbar 8in wg at the boiler On completion test the gas installation using the pr...

Страница 7: ...t nothing will obstruct the openings vents in the compartment A compartment used to enclose the boiler must be designed and constructed specifically for this purpose An existing cupboard or compartmen...

Страница 8: ...m the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbe...

Страница 9: ...f if it is made of plastic sheeting If the car port consists of a roof and two or more walls seek advice from the local gas company before installing the boiler If the terminal is fitted within 600mm...

Страница 10: ...tional wall liner kit part no 900862 is available complete with instructions All flue assemblies are designed for internal installation Make sure that the ductings do not slope down towards the boiler...

Страница 11: ...al restrictor and secure with locking screw but do not tighten see diagram 4 5 Engage the terminal restrictor on the flue terminal by hooking it over the terminal end and engaging the clamping bracket...

Страница 12: ...f the three remaining lower connections may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 7 Water Connections Fully Pumped Systems Fit suitable fittings...

Страница 13: ...e that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 11 Do not route any pipework water or gas across the front of the co...

Страница 14: ...ory with the control box and heat shield fitted in the lower casing height position 9863 SIDE CASINGS FITTING Diagram 4 14 MAX SIDE CASING R H MIN BOILER PLINTH FRONT CASING BRACKET No 8 SCREW 4 LOCAT...

Страница 15: ...to the rear flue outlet of the boiler using the self tapping screws provided see diagram 4 3 IMPORTANT WithregardstotheManual HandlingOperations 1992 Regulations the following operation exceeds the re...

Страница 16: ...r any water leaks and put right Make the gas connection to the service cock at the lower left hand side of the boiler see diagram 1 1 The whole of the gas installation including the meter should be in...

Страница 17: ...amp Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the eart...

Страница 18: ...iagram 6 1 BOILER COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DA...

Страница 19: ...dependent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure...

Страница 20: ...operate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply rem...

Страница 21: ...sliding back to disengage the retaining lugs then lift up see diagram 8 7 Remove the flue hood When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located...

Страница 22: ...g the relevant instructions in sections 8 3 and 8 4 8 3 Burner and Injector Remove the two screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove th...

Страница 23: ...ult persists continue with fault finding below Before carrying out fault finding ensure that gas electricity and water are available at the boiler Is neon 1 lit NO Check power supply Is neon 2 lit NO...

Страница 24: ...ve the control box cover refer to section 5 1 Refer to Boiler Fault Finding see diagram 9 1 Fault Finding Wiring Diagram see diagram 9 3 Pictorial Wiring Diagram see diagram 9 4 9 2 Electrical Supply...

Страница 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Страница 26: ...Control Board P C B Remove front panel to gain access see section 6 8 Remove control box lid by undoing the four securing screws two on control box two on the heat shield and lift off see diagram 10 1...

Страница 27: ...t the air pressure tubes are fitted with the clear tube from the air pressure switch to the front fan connection as shown in diagram 10 5 and the electrical connections are made as shown in wiring dia...

Страница 28: ...g any spare part please quote the part number and the description from the list together with the model name and serial number information from the data label The data label is positioned on the heat...

Отзывы: