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15

221992D

4  Installation

Diagram 4.16

0886

WING NUT

SELF
TAPPING
SCREWS
(3)

Diagram 4.17

TOGGLE LATCHES

FAN ACCESS DOOR

4.12  Flue / Boiler Connection

Remove the three self-tapping screws from the lower part of the
control box support bracket, see diagram 4.16.

Undo the wing nut that secures the top of the heat shield and
carefully hinge down control box and heat shield, see diagram
4.16.

Release the two toggle latches that secure the boiler access
door and remove, see diagram 4.17.

Remove the electrical connections from the fan by pulling the
insulation boots only and disconnect the two silicone tubes from
the fan taking note of their positions, see diagram 4.18.

Remove the fan assembly from the flue hood by removing the
securing screw, pull forward and lift up to release the 3 hooked
securing lugs underneath the fan, see diagrams 4.18 & 4.19.

From the flue pack take the flue spigot,the gasket is supplied in
the fittings pack.

Connect the flue spigot and gasket to the rear flue outlet of the
boiler using the self tapping screws provided, see diagram 4.3.

IMPORTANT. With regards to the Manual  Handling Operations,
1992 Regulations, the following operation, exceeds the
recommended weight for one man lift.

Place the boiler in position taking care not to damage the casing
panels.

With access to the flue system through the boiler, pull the flue
on to the spigot bayonet connection, twist anti-clockwise to lock
into position.

Take the flue duct extension from the boiler and slide on to the
fan duct until it will go no further, see diagram 4.20.

Fit fan and engage the flue duct extension into the flue duct,
secure fan, replace electrical connection and silicone tubes.

The polarity of the electrical connections is not important.

Make sure that the air pressure tubes are fitted as before, see
diagram 4.18 and that the fan duct engages fully into the flue
duct extension piece.

(3) SELF
TAPPING
SCREWS
(for height
adjustment
only)

"LOW"
position

"HIGH"
position

"LOW"
position

"HIGH"
position

Diagram 4.18

FRONT AIR PRESSURE
SWITCH TUBE (CLEAR)

FAN ELECTRICAL
CONNECTORS

AIR
PRESSURE
TUBES
(RED)

FAN SECURING SCREW

REAR AIR
PRESSURE
SWITCH TUBE (RED)

10259

Содержание BFF80

Страница 1: ...are an integral part of the appliance and must to comply with the current issue of the Gas Safety Installation and Use Regulations be handed to the user on completion of the installation To b e l e f...

Страница 2: ...rovide information on substances hazardous to health Ceramic fibre Insulation Pads Glassyarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint y...

Страница 3: ...rvicingwilldependupon the particular installation conditions and usage but in general once a year should be enough It is the law that servicing must be carried out by a competent person If this applia...

Страница 4: ...ol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted th...

Страница 5: ...in millimetres except as noted Approximate weight of complete boiler 131 5kg 290lb Water content 5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply...

Страница 6: ...sue of BS6891 The supply from the governed meter must be of adequate size to provide a steady inlet working pressure of 20mbar 8in wg at the boiler On completion test the gas installation using the pr...

Страница 7: ...t nothing will obstruct the openings vents in the compartment A compartment used to enclose the boiler must be designed and constructed specifically for this purpose An existing cupboard or compartmen...

Страница 8: ...m the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbe...

Страница 9: ...f if it is made of plastic sheeting If the car port consists of a roof and two or more walls seek advice from the local gas company before installing the boiler If the terminal is fitted within 600mm...

Страница 10: ...tional wall liner kit part no 900862 is available complete with instructions All flue assemblies are designed for internal installation Make sure that the ductings do not slope down towards the boiler...

Страница 11: ...al restrictor and secure with locking screw but do not tighten see diagram 4 5 Engage the terminal restrictor on the flue terminal by hooking it over the terminal end and engaging the clamping bracket...

Страница 12: ...f the three remaining lower connections may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 7 Water Connections Fully Pumped Systems Fit suitable fittings...

Страница 13: ...e that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 11 Do not route any pipework water or gas across the front of the co...

Страница 14: ...ory with the control box and heat shield fitted in the lower casing height position 9863 SIDE CASINGS FITTING Diagram 4 14 MAX SIDE CASING R H MIN BOILER PLINTH FRONT CASING BRACKET No 8 SCREW 4 LOCAT...

Страница 15: ...to the rear flue outlet of the boiler using the self tapping screws provided see diagram 4 3 IMPORTANT WithregardstotheManual HandlingOperations 1992 Regulations the following operation exceeds the re...

Страница 16: ...r any water leaks and put right Make the gas connection to the service cock at the lower left hand side of the boiler see diagram 1 1 The whole of the gas installation including the meter should be in...

Страница 17: ...amp Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the eart...

Страница 18: ...iagram 6 1 BOILER COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DA...

Страница 19: ...dependent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure...

Страница 20: ...operate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply rem...

Страница 21: ...sliding back to disengage the retaining lugs then lift up see diagram 8 7 Remove the flue hood When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located...

Страница 22: ...g the relevant instructions in sections 8 3 and 8 4 8 3 Burner and Injector Remove the two screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove th...

Страница 23: ...ult persists continue with fault finding below Before carrying out fault finding ensure that gas electricity and water are available at the boiler Is neon 1 lit NO Check power supply Is neon 2 lit NO...

Страница 24: ...ve the control box cover refer to section 5 1 Refer to Boiler Fault Finding see diagram 9 1 Fault Finding Wiring Diagram see diagram 9 3 Pictorial Wiring Diagram see diagram 9 4 9 2 Electrical Supply...

Страница 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Страница 26: ...Control Board P C B Remove front panel to gain access see section 6 8 Remove control box lid by undoing the four securing screws two on control box two on the heat shield and lift off see diagram 10 1...

Страница 27: ...t the air pressure tubes are fitted with the clear tube from the air pressure switch to the front fan connection as shown in diagram 10 5 and the electrical connections are made as shown in wiring dia...

Страница 28: ...g any spare part please quote the part number and the description from the list together with the model name and serial number information from the data label The data label is positioned on the heat...

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