background image

11

221992D

4.3 Flue Hole Cutting

Mark out the flue centre, see diagram 4.2, then cut a hole for the
flue using, preferably, a 115mm minimum core drill.

4.4 Rear Flue Option Kit - 425861 (if applicable)

Fit the wall cover plates as described in the instructions supplied
with the kit.

4.5 Flue Preparation

Note:  If the flue collar kit, see diagram 4.4, is to be used
increase the 15mm projection to 30mm.

Extend the telescopic flue to the required length, making sure
that the minimum overlap is no less than 25mm, and that the flue
terminal projects 15mm minimum beyond wall face, see diagram
4.1.

If it is necessary to cut the flue ensure that the overlap is as
stated in diagram 4.1.

Carefully drill though air duct pilot hole and secure with self
tapping screw provided in fittings pack, see diagram 4.3.

Seal the joint with the tape provided.

Note:  Should any one of the flue sections require cutting to
obtain desired flue system length make sure that the overlaps
are as follows:-

The overlap for air duct = 25mm

The overlap for flue duct = 50mm.

Take the terminal restrictor and position the clamping bracket
making sure the clamping bracket nib protrudes in the slot of the
terminal restrictor and secure with locking screw, but do not
tighten, see diagram 4.5.

Engage the terminal restrictor on the flue terminal by hooking it
over the terminal end and engaging the clamping bracket
behind the inner ring of the terminal securing it by tightening the
locking screw, see diagram 4.5.

9869

SCREW (4)

SPIGOT

GASKET

FLUE

BAYONET
CONNECTION

Diagram 4.4

7148

OPTIONAL
FLUE
COLLAR

4  Installation

Diagram 4.3

Diagram 4.5

7323

RESTRICTOR

CLAMPING
BRACKET

CLAMPING
BRACKET NIB

FLUE
TERMINAL

LOCKING
SCREW

TERMINAL RESTRICTOR
SHOWN FITTED

STANDARD 510mm REAR

7332

SCREW
AND TAPE

Fit the self adhesive foam seal provided in the flue pack around
the air duct at the position shown in diagram 4.1.

Make sure that the ductings do not slope down towards the
boiler.

Make good around the flue outside after installation of the boiler.

Important: If the wall liner kit is used, the self adhesive foam seal
included in the wall liner kit must be used in place of the one
supplied with the flue pack, see diagram 4.6 for position of self
adhesive seal.

Push the flue assembly into and through the hole such that it is
within the wall, and does not stick out into the room.  Do not push
the flue assembly too far into the hole as it has to be pulled back
into the boiler and secured.

If the boiler is not to be fitted for some time cover the hole in the
wall.

Содержание BFF80

Страница 1: ...are an integral part of the appliance and must to comply with the current issue of the Gas Safety Installation and Use Regulations be handed to the user on completion of the installation To b e l e f...

Страница 2: ...rovide information on substances hazardous to health Ceramic fibre Insulation Pads Glassyarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint y...

Страница 3: ...rvicingwilldependupon the particular installation conditions and usage but in general once a year should be enough It is the law that servicing must be carried out by a competent person If this applia...

Страница 4: ...ol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted th...

Страница 5: ...in millimetres except as noted Approximate weight of complete boiler 131 5kg 290lb Water content 5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply...

Страница 6: ...sue of BS6891 The supply from the governed meter must be of adequate size to provide a steady inlet working pressure of 20mbar 8in wg at the boiler On completion test the gas installation using the pr...

Страница 7: ...t nothing will obstruct the openings vents in the compartment A compartment used to enclose the boiler must be designed and constructed specifically for this purpose An existing cupboard or compartmen...

Страница 8: ...m the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshouldbe...

Страница 9: ...f if it is made of plastic sheeting If the car port consists of a roof and two or more walls seek advice from the local gas company before installing the boiler If the terminal is fitted within 600mm...

Страница 10: ...tional wall liner kit part no 900862 is available complete with instructions All flue assemblies are designed for internal installation Make sure that the ductings do not slope down towards the boiler...

Страница 11: ...al restrictor and secure with locking screw but do not tighten see diagram 4 5 Engage the terminal restrictor on the flue terminal by hooking it over the terminal end and engaging the clamping bracket...

Страница 12: ...f the three remaining lower connections may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 7 Water Connections Fully Pumped Systems Fit suitable fittings...

Страница 13: ...e that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 11 Do not route any pipework water or gas across the front of the co...

Страница 14: ...ory with the control box and heat shield fitted in the lower casing height position 9863 SIDE CASINGS FITTING Diagram 4 14 MAX SIDE CASING R H MIN BOILER PLINTH FRONT CASING BRACKET No 8 SCREW 4 LOCAT...

Страница 15: ...to the rear flue outlet of the boiler using the self tapping screws provided see diagram 4 3 IMPORTANT WithregardstotheManual HandlingOperations 1992 Regulations the following operation exceeds the re...

Страница 16: ...r any water leaks and put right Make the gas connection to the service cock at the lower left hand side of the boiler see diagram 1 1 The whole of the gas installation including the meter should be in...

Страница 17: ...amp Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the eart...

Страница 18: ...iagram 6 1 BOILER COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DA...

Страница 19: ...dependent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure...

Страница 20: ...operate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply rem...

Страница 21: ...sliding back to disengage the retaining lugs then lift up see diagram 8 7 Remove the flue hood When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located...

Страница 22: ...g the relevant instructions in sections 8 3 and 8 4 8 3 Burner and Injector Remove the two screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove th...

Страница 23: ...ult persists continue with fault finding below Before carrying out fault finding ensure that gas electricity and water are available at the boiler Is neon 1 lit NO Check power supply Is neon 2 lit NO...

Страница 24: ...ve the control box cover refer to section 5 1 Refer to Boiler Fault Finding see diagram 9 1 Fault Finding Wiring Diagram see diagram 9 3 Pictorial Wiring Diagram see diagram 9 4 9 2 Electrical Supply...

Страница 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Страница 26: ...Control Board P C B Remove front panel to gain access see section 6 8 Remove control box lid by undoing the four securing screws two on control box two on the heat shield and lift off see diagram 10 1...

Страница 27: ...t the air pressure tubes are fitted with the clear tube from the air pressure switch to the front fan connection as shown in diagram 10 5 and the electrical connections are made as shown in wiring dia...

Страница 28: ...g any spare part please quote the part number and the description from the list together with the model name and serial number information from the data label The data label is positioned on the heat...

Отзывы: