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About this manual

Abbreviations

U-PW powerway System Manual

01.05

Abbreviations

ACB

ircuit

reaker

AGR

Type designation of the overcurrent relay integrated in the TemPower2 ACB

ALR

Position signalling switch

cos φ

Phase shift

urrent

ransformer

rawable (a plug connection that can be released without the use of tools), see glossary for

explanation

DBO

Low-voltage switchgear and controlgear assembly in accordance with DIN EN 61439-1/-3
(Distribution board intended to be operated by ordinary persons)

DBO-SGK

Switchgear and controlgear assembly that can be operated by ordinary persons:
Enclosure/distribution board

EFM

lectronic

use

onitoring

EIB

European Installation Bus

EMC

Electromagnetic compatibility

-F

Plug-in technology, i.e.

ixed installation of a device. Also known as fixed installation technology.

Functional earth

FE1

Front installation level FE1: Installation in fixed front (door)

FE2

Front installation level FE2: Installation in a front consisting of cover plates (produced by the panel
builder)

F-SaS

Field busbar system, distribution busbar system

(GF)

Earth fault trip on OCR (GF =

round

ault)

Fibre glass bar in the H-SaS

Fuse utilisation category: Full range protection, standard type for general use

Sz.

Size

h3+

Moulded case circuit breakers (MCCB) of the h3+ series

Installation level HF: Behind front/installation behind door

H-SaS

Main busbar system

Hollow wall

hw+

hw+ series air circuit breaker (ACB)

HW1...

Type designation of the hw+ series air circuit breaker

Resistance to impacts, protection type

IP degree of protection (

ngress

rotection)

LBS

Load break switch

LL strip
(LL HRC strip)

NH fuse switch
Short for: ‘Load break switches with fuses in strip design’

Circuit breaker

Long-term delay, protective function, see also short-term delay (ST)

Installation manual

MCCB

oulded

ase

ircuit

reaker

Module Unit [mm]

MHT

Magnetic tripping mechanism integrated into the ACB

ModBus

Communication protocol

Содержание unimes H U-PW powerway

Страница 1: ...System Manual Power distribution system unimes H U PW powerway ACB incoming outgoing coupling enclosure 473 784 152...

Страница 2: ......

Страница 3: ...3 06 Spatial distribution 26 03 07 Partition concept 26 03 08 Configuration of enclosure front 36 03 09 U PWE U PWK 38 03 09 01 Versions and applications 41 03 09 02 Main busbar system H SaS 45 03 09...

Страница 4: ...on mounting enclosures in the installation position 67 04 06 Sequence of assembly steps 68 05 Operation and use of the circuit breakers 05 01 Personnel requirements 72 05 02 hw circuit breakers Quick...

Страница 5: ......

Страница 6: ...ACB coupling enclosure NOTE These enclosure types are referred to hereafter as powerway enclosures or powerway enclosure Carefully read through this manual and the system manual for the unimes H powe...

Страница 7: ...01 Page Subject of the manual 06 Related documents 07 Imprint 08 Symbols and warning signs used 09 Abbreviations 10...

Страница 8: ...em manual In addition consider the system manual for the unimes H power distribution system The system ma nual informs regarding the efficient use of the enclosure system and provides information abou...

Страница 9: ...verification Switchgear manufacturers electrical engineers unimes H power distribution system manual Assembly instructions for enclosure components Manuals instructions for the operating equipment Co...

Страница 10: ...uct names company names trademarks or registered trademarks are the property of their respective owners and must be treated as such The manual does not extend the Sales and Delivery Conditions of Hage...

Страница 11: ...ion s on how to avoid the hazard Danger levels in warning messages Signal word Consequences of non compliance DANGER Leads to serious injury or death WARNING Can lead to serious injury or death CAUTIO...

Страница 12: ...1 Installation in fixed front door FE2 Front installation level FE2 Installation in a front consisting of cover plates produced by the panel builder F SaS Field busbar system distribution busbar syste...

Страница 13: ...2 ACB with AR2 motor operator TP2 SHT Shunt trip device SHT can be connected to TemPower2 ACB TP2 UVT Undervoltage trip UVT can be connected to TemPower2 ACB TP2 TF Door flange for TemPower2 ACB TTA T...

Страница 14: ...n insertion technology or withdrawable connection Plug in insertion technology Input and outlet plugged in auxiliary circuit must be connected or disconnected by hand Also known as withdrawable techno...

Страница 15: ......

Страница 16: ...ormation in the operating instructions of the components used The information about intended use as provided in this section should also be taken into ac count The safety related information is provid...

Страница 17: ...02 Page Intended use 16 Misuse 16 General safety instructions 17...

Страница 18: ...ing operations and access to the open switching enclosure by unauthorised personnel must be prevented The enclosure must then be lockable using a lock or tools must be required to open it Not to be op...

Страница 19: ...tion work disconnect the system and make sure it is statically discharged before touching the devices Static voltages can result in personal injuries Notes about connections devices and functional ear...

Страница 20: ...Properties and technical data of the powerway enclosures and mountable components 03powerway enclosures and components...

Страница 21: ...03 Page System overview 20 Technical data 21 Type key 23 Order overviews 24 Component overview 25 Spatial distribution 26 Partition concept 26 Configuration of enclosure front 36 U PWE U PWK 38...

Страница 22: ...rated current Enclosure depth 600 mm 1x H SaS 2950 A 2x H SaS 2x 2600 A Enclosure depth 800 mm 1x H SaS 4000 A 2x H SaS 2x 3800 A Device installation position Vertical Extension device operation Full...

Страница 23: ...IIIa 16 mm Relationship between nominal voltage of the energy distribution and the rated impulse withstand voltage of the equipment in accordance with IEC EN 61439 1 table G 1 Overvoltage category III...

Страница 24: ...n 2 main circuit device outlet Position 3 auxiliary circuit F fixed connection with tools D drawable connection without tools W guided connection Access permission Electrically skilled person Electric...

Страница 25: ...y System Manual 23 03 03 Type key Type key standard version Form 1 U PW E 60 60 20 unimes H Enclosure type p ower w ay Enclosure version Enclosure width Enclosure depth Enclosure height Enclosure vers...

Страница 26: ...606020 600 mm 2000 mm 600 mm top U PWEZO606020 600 mm 2000 mm 800 mm bottom U PWEZU608020 600 mm 2000 mm 800 mm top U PWEZO608020 600 mm 2200 mm 600 mm bottom U PWEZU606022 600 mm 2200 mm 600 mm top U...

Страница 27: ...PW powerway System Manual 25 03 05 Component overview Functional units Expansion stage extended partition Support frame for ACB mounting Expansion stage blank partition Device field partition H SaS De...

Страница 28: ...ion busbar connection busbar connection up to 1600 A Device compartment Accommodates an ACB Designed for fixed installation or withdrawable with withdrawal mechanism position signal ling switch positi...

Страница 29: ...Partition concept U PW powerway System Manual 27 Extended partition Device field partition Frame covers trough Blank partition H SaS top bottom cable entry bottom top Front view H SaS top cable entry...

Страница 30: ...rway System Manual H SaS top bottom cable entry H SaS separate H SaS top cable entry bot tom H SaS separate bottom H SaS bottom cable entry top H SaS separate top H SaS top cable entry bot tom H SaS s...

Страница 31: ...way enclosures and components Partition concept U PW powerway System Manual 29 H SaS top cable entry top H SaS bottom cable entry bottom Front view H SaS top cable entry top H SaS bottom cable entry b...

Страница 32: ...nual H SaS top cable entry top H SaS bottom cable entry bottom H SaS separate H SaS top cable entry top H SaS separate bottom H SaS bottom cable entry bottom H SaS separate top H SaS top cable entry t...

Страница 33: ...powerway enclosures and components Partition concept U PW powerway System Manual 31 H SaS middle cable entry Front view H SaS middle cable entry bottom H SaS middle cable entry top...

Страница 34: ...y enclosures and components Partition concept 32 U PW powerway System Manual H SaS middle cable entry H SaS separate H SaS middle cable entry bottom H SaS separate H SaS middle cable entry top H SaS s...

Страница 35: ...powerway enclosures and components Partition concept U PW powerway System Manual 33 H SaS top bottom Front view H SaS top H SaS bottom...

Страница 36: ...powerway enclosures and components Partition concept 34 U PW powerway System Manual H SaS top middle bottom Front view H SaS top H SaS middle H SaS middle H SaS bottom...

Страница 37: ...two design options in the case of ex tended partitions Extended partition as shown on the left Control compartment without extended par tition this enables the installation of large current transforme...

Страница 38: ...tus visible Available with and without convection Form of internal separation 1 2b 3b 4b in the case of solid door and mo dule doors Solid door 3 module doors U PWE U PWK behind front version HF Devic...

Страница 39: ...Manual 37 Enclosure front with ACB door flange A door flange must always be mounted in the case of the front installation version FE1 Meets the requirements for protection type IP3X Front side Rear s...

Страница 40: ...osure widths 1600 A 600 mm number of device terminals 3 pole 3 pole NT 1 4 pole Enclosure heights without base 2000 mm 36 MU 2200 mm 36 MU Enclosure depths H SaS 2950A 600 mm H SaS 4000A 800 mm 1 Limi...

Страница 41: ...ted short time withstand current Icp 66 kA 55 kA Rated peak withstand current Ipk 145 kA 121 kA Type of functional unit design Position 1 main circuit device input Position 2 main circuit device outle...

Страница 42: ...ambient tempe rature in protection type version IP2x IP3x and IP4x Enclosure type U PWE U PWK Enclosure width 600 mm Enclosure depth 600 800 mm Device size IN 400 A 630 A 800 A 1000 A 1250 A 1600 A R...

Страница 43: ...plications Key for diagrams below H Main bus bar Z Feed cable entry roof or base O Position of the main busbar feed top U Position of the main busbar feed bottom M Position of the main busbar feed mid...

Страница 44: ...nents U PWE U PWK 42 U PW powerway System Manual Incoming outgoing enclosure 4P Enclosure heights 2000 and 2200 mm HO ZU HU ZO HM ZO HM ZU Incoming outgoing enclosure 3P Enclosure heights 2000 and 220...

Страница 45: ...s and components U PWE U PWK U PW powerway System Manual 43 Coupling enclosure 3P N NT_ND Enclosure heights 2000 and 2200 mm HO HU HO HM HU HM Coupling enclosure 4P Enclosure heights 2000 and 2200 mm...

Страница 46: ...powerway enclosures and components U PWE U PWK 44 U PW powerway System Manual Coupling enclosure 3P Enclosure heights 2000 and 2200 mm HO HU HO HM HU HM...

Страница 47: ...ain busbar systems H SaS in the enclosure Two main busbar systems may be loaded simultaneously in this case Flexible positioning in the enclosure makes it possible to change the position of the main b...

Страница 48: ...x H SaS top middle or top bottom 2x H SaS 2 x 30 x 10 1250 A 2x H SaS 2 x 40 x 10 1600 A 2x H SaS 2 x 60 x 10 2000 A 2x H SaS 2 x 80 x 10 2500 A 2x H SaS 4 x 60 x 10 3200 A 2x H SaS 4 x 80 x 10 4000 A...

Страница 49: ...kA with FG 1 4x 60 x 10 188 kA 4x 80 x 10 188 kA 4x 60 x 10 268 kA with FG 1 4x 80 x 10 268 kA with FG 1 Rated current InA H SaS top 2x 30 x 10 1250 A 2x 40 x 10 1600 A 2x 60 x 10 2000 A 2x 80 x 10 28...

Страница 50: ...ons Without drilling via M12 screws Busbar connector type Cu transport divider compact with slider TTK or Cu brackets with screw connections TT Busbar connector access Enclosure front TT TTK Enclosure...

Страница 51: ...distance between phases of connection to H SaS HW1XXXXXX Switch type HW1XXXXXX Rated current In 1600 A Terminal conductor distance at ACB 70 mm Terminal conductor distance of connection to H SaS 70 mm...

Страница 52: ...powerway enclosures and components U PWE U PWK 50 U PW powerway System Manual 03 09 05 Examples of field connection coppering Example U PWE 3 pole Example U PWK 3 pole...

Страница 53: ...bottom X F HF from the top X from the bottom X W FE1 from the top X from the bottom X W HF from the top X from the bottom X Connections on ACB in the coupling enclosure Connections top bottom Version...

Страница 54: ...onnections Description Position Number of terminals Product code Long rear connection 152 mm top bottom 3 HWY148H 4 HWY149H Short rear connection 60 mm top bottom 3 HWY048H 4 HWY049H Front connection...

Страница 55: ...MBS ASK 63 6 A 5 MBS ASK 127 4 A 6 MBS EASK 51 4 A B 6 Pfiffner TSC 8 A 7 MBS EASK 61 4 A 7 Redur 8A615 3 A B 8 MBS EASK 81 4 A 8 Redur 9A640 3 A 9 MBS CTB 51 35 A B 9 Redur 10A830 3 A 10 MBS ECTB 51...

Страница 56: ...powerway enclosures and components U PWE U PWK 54 U PW powerway System Manual Installation option 1 2 Installation option 1 Example 553 200 624 Installation option 2 Example 553 202 624...

Страница 57: ...U PW powerway System Manual 55 Installation option 3 4 Installation option 3 Example 553 212 624 Installation option 4 Example 553 215 624 Installation option 5 6 Installation option 5 Example 553 216...

Страница 58: ...p and bottom The installation position in the enclosure can be selected at the top or bottom or above or below the ACB Available either as a swivelled mounting plate to accommodate various devices U P...

Страница 59: ...sure in plastic pipes KIR KRH in plastic cable conduits grid conduits The optional auxiliary power wiring cross wiring on the enclosure roof is contained within a metal cab le conduit on a pre perfora...

Страница 60: ...and bottom of the enclosure The preferred horizontally routed auxiliary circuit should be routed under the enclosure roof or on the floor instead of the PE The PE and auxiliary circuit should be route...

Страница 61: ......

Страница 62: ...When mounting always also refer to the installation manual supplied with the components 04Project planning and mounting...

Страница 63: ...y and system availability 62 Electrical connection 63 Forms of internal separation 66 Securing escape and emergency routes 67 Information on mounting enclosures in the installation position 67 Sequenc...

Страница 64: ...V R R R IS hw 323 323 323 FiU 2b 2b HF 2b zS pSLB aSLB Method 3 Working on live parts AuS1 eV W W W IS hw 333 323 333 FiU 22b 4b 4b zS pSLB pSLB 1 Availability during maintenance and extension Abbrevi...

Страница 65: ...tire switchgear Step 2 IS 2xx Switching off the functional unit concerned power and auxiliary circuits IS x2x Switching off the functional unit concerned Connections must be disconnected IS xx2 Switch...

Страница 66: ...1 FFF or FFD Plug in technology R Main power circuit With removable functional units can be replaced while li ve without load Input plugged in Permanently connected outlet Auxiliary circuit Permanent...

Страница 67: ...which are switched from the opera ting position to the disconnected position Input plugged in Outlet plugged in Auxiliary circuit Plugged in Connection according to EN 61439 2 WWW Electrical connecti...

Страница 68: ...ach other of connections for conductors brought in from the outside from the functional units but not from those of other functional units not divided by the busbars 3b divided by the busbars 4a betwe...

Страница 69: ...nd mounting the installed enclosures See also the unimes H System Manual Requirements Level and load bearing installation surface In case of unevenness use U profiles or I profiles or the optionally a...

Страница 70: ...ment 04 06 Sequence of assembly steps Installation order when assembling a powerway enclosure powerway enclosures are pre assembled in the factory depending on the ordered scope of supply before being...

Страница 71: ......

Страница 72: ...Refer to the technical catalogue for the hw series air circuit breakers Refer to the installation manual for the hw series air circuit breakers 05Operation and use of the circuit breakers...

Страница 73: ...05 Page Personnel requirements 72 hw circuit breakers Quick guide 73...

Страница 74: ...performed by the following persons Electrically skilled personnel or electrotechnical specialist personnel or Electrically instructed persons Prevent access and switching operations by unauthorised pe...

Страница 75: ...d equipment earth fault for all low voltage power distribution systems Features Compact size Nominal currents In of 400 A up to 1600 A for 3 or 4 terminals Permanently installed F or withdrawable W Hi...

Страница 76: ...reakers and load break switches Fixed version 3 terminals Fixed version 4 terminals Withdrawable version 3 terminals Withdrawable version 4 terminals Categories of accessories Control ac cessories Sig...

Страница 77: ...e integration The hw circuit breakers and load break switches are generally used as low voltage protection in the installation s incoming area Various assembly methods and connection types are availab...

Страница 78: ...ead and take note of the sections For your safety and Inspection and maintenance in the System Manual for the unimes H power distribution system Read the instruction manual accompanying the ACB 06Insp...

Страница 79: ...06 Page Maintenance 78...

Страница 80: ...Hager maintenance service optional After 5 6 years Extensive maintenance Hager After 9 10 years Extensive maintenance Hager Annually after 10 years Extensive maintenance Hager Hager Service In order...

Страница 81: ...Information on mounting enclosures in the installation position 67 Inspection and maintenance 76 Intended use 16 M Main busbar system H SaS 45 Maintenance 78 Misuse 16 O Operating safety and system a...

Страница 82: ...ausanne hager com hager ch Hager Vertriebsgesellschaft mbH Co KG Zum Gunterstal 66440 Blieskastel Germany T 49 6842 945 0 F 49 6842 945 4625 hager de Hager Polo Sp z o o ul Fabryczna 10 43 100 Tychy P...

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