background image

 

 

 

 

22 

 

 

5.52.290.00.01.08 

 

Marks of impact or other deformation 

wear of the holes of the roller plates 

 

Illustration 27               

 

 

broken plates 

broken bushes 

 

Illustration 28                  

                  

 

13.6 

Chain wheel 

When placing a plate, measure wear with a measuring device. When dimension Vmax is reached, both chain 
wheels and the roller chain must be exchanged. 

Wear - chain wheel 

kg 

Type 

V max. 

500 

08 B-1 

0,5 

1000 

12 B-1 

0,7 

2000 

RE 516 

0,9 

3200 + 5000 

24 B-1 

1,4 

7500 

32 B-1 

1,6 

10000 

40 B-1 

2,3 

 

 

 

Illustration 29   

 

 

 

   

CAUTION!

 

Once the allowed wear  has  been  reached, or cracks or  corrosion  is  found, the parts  must be  exchanged 
against original spare parts! 

 

14 

Service 

 

 

14.1 

Wire rope 

 

Maintenance of the wire rope must be carried out in accordance with the currently valid ISO 4309. 

 

   

CAUTION!

 

In  case  of  corrosion,  cracks  or  reaching  the  wear  limit,  the  affected  rope  must  be  replaced  with  a  new 
original rope. 

 

14.2 

Gear 

The gears need low maintenance. The maintenance is restricted to regular lubricant checks and exchanging 
the lubricant. 

We recommend shorter maintenance intervals in case of severe operating conditions, e.g. increased dust or 
dirt or constant operation of the winch with full load. 

The gears are filled with synthetic oil at the factory, viscosity 220. 

Please take quantities and oil recommended from the following table. 

14.2.1 

Oil filling quantities 

Filling quantity specification for horizontal installation. 

Type 

Oil filling quantity 

1506, 1515, 1516 

0,8 

2306, 2309, 2316 

1,5 

2406, 2409, 2416 

1,5 

3405, 3406, 3416 

3,0 

4107, 4108 

4,2 

5105, 5106 

2,4 

6105 

3,6 

7104 

3,9 

 

 

 

 

Содержание 42/87E

Страница 1: ...Rev 08 5 52 290 00 01 08 Electric Wire Rope Winch 42 87E Installation Operating and Maintenance Instructions...

Страница 2: ...usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport an...

Страница 3: ...cts meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at...

Страница 4: ...ion Danger from electricity Danger from explosive area 2 2 Duty of care of the owner DANGER Failure to follow the instructions of this manual can lead to unpredictable hazards For any resulting damage...

Страница 5: ...y important for operating personnel that rarely uses the equipment i e for installation or maintenance work DANGER In order to avoid severe injury please pay attention to the following when using the...

Страница 6: ...components with new original spare parts Do not use a defective unit listen for abnormal operating noises In case of malfunctions stop the operation immediately and rectify the fault Report damage and...

Страница 7: ...s of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctua...

Страница 8: ...nt lowering of the load after the push button has been released 4 4 Important components Standard 3 phase current motor Gear Type 1506 up to 4108 spur gear Type 5106 up to 7104 planetary gear NOTICE S...

Страница 9: ...disengaging clutch separates the drum from its drive The clutch is actuated by a hand lever which is locked by a spring pin Before operation this spring pin must be pulled by hand and hold until the...

Страница 10: ...2 6 5 1 81 340 4108 3200 32 30 8 2 2100 217 202 12 3 5 16 128 5 5 1 5 12 6 5 1 82 460 5106 5000 36 34 6 1 5 3300 243 232 8 2 5 20 200 5 5 1 5 12 6 5 1 82 600 6105 7500 50 46 6 1 5 5000 332 309 8 2 5 2...

Страница 11: ...on twisting or at least twist resistant wire ropes For several rope layers winded through the drum steel reinforced wire ropes WARNING It is not allowed to use plastic wire ropes or plastic coated wir...

Страница 12: ...2 rope layers remain on the drum when the wire rope is unwinded 6 5 Wire rope deflection Wire rope pulleys must be installed in a position centrically to the rope drum In order to ensure correct wind...

Страница 13: ...nding on the control module Emergency stop Illustration 8 Arrow keys Lifting Lowering Illustration 9 System start optional Illustration 10 Push button functions E Relieved push button stand still push...

Страница 14: ...ever The protection cover over the switch element must not be removed Illustration 14 Disengaging Pull out the locking button 1 Pull the disengaging lever 2 against spring tension Let the locking butt...

Страница 15: ...t must not be exceeded 9 Commissioning 9 1 General The operator of the unit is responsible for the entire system According to the Ordinance on Industrial Safety and Health a hazard analysis must be ca...

Страница 16: ...control switch than do not match to the wiring direction of the wire rope In this case the winch must be stopped immediately Exchange two phases of the main current supply Test the winding direction...

Страница 17: ...r and guide pulley actuates rotation of the switching shaft with eccentric disc in case of slack wire rope The eccentric disc pushes the switching pin of the limit switch down until the switching cont...

Страница 18: ...1 5 friction lining thickness 2306 FD 15 105 26 0 3 0 45 1 5 friction lining thickness 2316 FD 06S 180 40 0 4 0 55 1 5 friction lining thickness 2406 FD 15 105 26 0 3 0 45 1 5 friction lining thicknes...

Страница 19: ...k process Depending on the type of hoist the following variants are possible 12 4 1 Electronic hoisting power limiter as option except serial AT Power consumption of the hoist motor is measured during...

Страница 20: ...7 switching shaft Illustration 22 NOTICE Connection is normally effected in our factory it is shown in the diagram 12 6 2 Setting for wire rope exit exceeding 45 Further setting is necessary if the wi...

Страница 21: ...unction X X check brake air gap only for electric devices X check overload protection if existent X clean and lubricate the wire rope X X X check wire rope and wire rope end fastenings for damage and...

Страница 22: ...pe must be carried out in accordance with the currently valid ISO 4309 CAUTION In case of corrosion cracks or reaching the wear limit the affected rope must be replaced with a new original rope 14 2 G...

Страница 23: ...free Even very small amounts of dirt can reduce the braking moment considerably 14 4 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KL BER Renolin PG 220 Omala S4 WE 220 Glycolube 220...

Страница 24: ...manufactuerer for repair Rotor is rubbing Brake does not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay on...

Страница 25: ...all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommiss...

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