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5.52.290.00.01.08 

 

 

15 

 

Operation 

 

The following, important points must be observed when operating the equipment: 

  Read the safety instructions. 

  Never load the devices beyond their working load limit. 

  When changing the motor turning direction, allow the motor to come to a standstill first. 

  The prescribed maintenance intervals must be adhered to. 

 

  Observe the duty cycle, i.e. intermittent operation S3-40% ED (as per VDE 0530) means that in a period 

of  10  minutes  the  motor  can  operate 

– no matter the height of the load – for 4 minutes.  It is therefore 

irrelevant whether the 4 minutes are continuous (i.e., in case of very high lifting heights) or are made in 
intervals. 

 

 

 

 

 

 

   

DANGER!

 

In particular, use is not permitted: 

    for tearing loose fixed loads, dragging of loads as well as diagonal pulling  

   for pulling against a fixed point without additional safety and/or measuring equipment against exceeding 

the nominal load 

    in  potentially  explosive  atmospheres,  unless  the  equipment  has  been  modified  for  this  purpose  and                    

this is shown on special type plates it carries for this purpose. 

    in reactor containments 

    for transporting persons  

    for holding lifted loads 

    for scenic use 

    when persons are under suspended loads 

 

 

NOTICE!

 

The  overload  is  set  at  the  factory  according  to  the  specifications  in  the  test  book.  During  operation,  the 
nominal load of the unit must not be exceeded! 

 

Commissioning 

 

9.1 

General 

The operator of the unit is responsible for the entire system. 

According  to  the  Ordinance  on  Industrial  Safety  and  Health,  a  hazard  analysis  must  be  carried  out  by  the 
operator. 

Observe the respective national standards, regulations and directives of the responsible bodies at the place 
of operation.  

 

 

NOTICE!

 

Hoists  up  to  1000  kg  capacity  and  without  motor-driven  trolleys  of  hoisting  unit  must  be  tested  by  a 
“qualified person” before putting into operation for the first time. 
Hoists  of  1000  kg  capacity  and  up  or  with  more  than  one  motor-driven  hoist  movement;  i.e.  lifting  and 
trolley movement, must be tested by a “licensed qualified person” before putting in operation. 
An  exception  is  “hoists  ready  for  operation”  acc.  validated  national  regulations  with  EU-declaration  of 
conformity. 

Definition “qualified person” (former expert) 

A “qualified person” has learned, due to occupational training and experience and the job that the person has 
done, the skills needed to tests the material f

or one’s work. 

Definition “licensed qualified person” (former approved expert) 

A “licensed qualified person” has, due through special occupational training, knowledge about testing of the 
material for one’s work and knows the national accident prevention regulations and other prescriptions and 
technical regulations. This person must test the material for one’s work regularly with regard to design and 
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

 

Содержание 42/87E

Страница 1: ...Rev 08 5 52 290 00 01 08 Electric Wire Rope Winch 42 87E Installation Operating and Maintenance Instructions...

Страница 2: ...usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport an...

Страница 3: ...cts meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at...

Страница 4: ...ion Danger from electricity Danger from explosive area 2 2 Duty of care of the owner DANGER Failure to follow the instructions of this manual can lead to unpredictable hazards For any resulting damage...

Страница 5: ...y important for operating personnel that rarely uses the equipment i e for installation or maintenance work DANGER In order to avoid severe injury please pay attention to the following when using the...

Страница 6: ...components with new original spare parts Do not use a defective unit listen for abnormal operating noises In case of malfunctions stop the operation immediately and rectify the fault Report damage and...

Страница 7: ...s of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctua...

Страница 8: ...nt lowering of the load after the push button has been released 4 4 Important components Standard 3 phase current motor Gear Type 1506 up to 4108 spur gear Type 5106 up to 7104 planetary gear NOTICE S...

Страница 9: ...disengaging clutch separates the drum from its drive The clutch is actuated by a hand lever which is locked by a spring pin Before operation this spring pin must be pulled by hand and hold until the...

Страница 10: ...2 6 5 1 81 340 4108 3200 32 30 8 2 2100 217 202 12 3 5 16 128 5 5 1 5 12 6 5 1 82 460 5106 5000 36 34 6 1 5 3300 243 232 8 2 5 20 200 5 5 1 5 12 6 5 1 82 600 6105 7500 50 46 6 1 5 5000 332 309 8 2 5 2...

Страница 11: ...on twisting or at least twist resistant wire ropes For several rope layers winded through the drum steel reinforced wire ropes WARNING It is not allowed to use plastic wire ropes or plastic coated wir...

Страница 12: ...2 rope layers remain on the drum when the wire rope is unwinded 6 5 Wire rope deflection Wire rope pulleys must be installed in a position centrically to the rope drum In order to ensure correct wind...

Страница 13: ...nding on the control module Emergency stop Illustration 8 Arrow keys Lifting Lowering Illustration 9 System start optional Illustration 10 Push button functions E Relieved push button stand still push...

Страница 14: ...ever The protection cover over the switch element must not be removed Illustration 14 Disengaging Pull out the locking button 1 Pull the disengaging lever 2 against spring tension Let the locking butt...

Страница 15: ...t must not be exceeded 9 Commissioning 9 1 General The operator of the unit is responsible for the entire system According to the Ordinance on Industrial Safety and Health a hazard analysis must be ca...

Страница 16: ...control switch than do not match to the wiring direction of the wire rope In this case the winch must be stopped immediately Exchange two phases of the main current supply Test the winding direction...

Страница 17: ...r and guide pulley actuates rotation of the switching shaft with eccentric disc in case of slack wire rope The eccentric disc pushes the switching pin of the limit switch down until the switching cont...

Страница 18: ...1 5 friction lining thickness 2306 FD 15 105 26 0 3 0 45 1 5 friction lining thickness 2316 FD 06S 180 40 0 4 0 55 1 5 friction lining thickness 2406 FD 15 105 26 0 3 0 45 1 5 friction lining thicknes...

Страница 19: ...k process Depending on the type of hoist the following variants are possible 12 4 1 Electronic hoisting power limiter as option except serial AT Power consumption of the hoist motor is measured during...

Страница 20: ...7 switching shaft Illustration 22 NOTICE Connection is normally effected in our factory it is shown in the diagram 12 6 2 Setting for wire rope exit exceeding 45 Further setting is necessary if the wi...

Страница 21: ...unction X X check brake air gap only for electric devices X check overload protection if existent X clean and lubricate the wire rope X X X check wire rope and wire rope end fastenings for damage and...

Страница 22: ...pe must be carried out in accordance with the currently valid ISO 4309 CAUTION In case of corrosion cracks or reaching the wear limit the affected rope must be replaced with a new original rope 14 2 G...

Страница 23: ...free Even very small amounts of dirt can reduce the braking moment considerably 14 4 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KL BER Renolin PG 220 Omala S4 WE 220 Glycolube 220...

Страница 24: ...manufactuerer for repair Rotor is rubbing Brake does not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay on...

Страница 25: ...all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommiss...

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