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5.52.290.00.01.08 

 

1.1 

Indications to determine the used part of the theoretical usage life. 

For motor driven units. 

The  equipment  (rope  hoists,  chain  hoists,  winches  as  well  as  crane  hoisting  units)  are  classified  in  drive 
groups (duty classification) according to their intended mode of operation, running times and load collectives 
and dimensioned according to the requirements derived from these. 

They  are  thus  only  designed  for  a  limited  period  of  use  with  regard  to  the  overall  dimensioning  and 
certification.  

After the total period of use as elapsed, measures must be taken where parts are checked and exchanged 
as per indication by the manufacturer. After that a new maximum usage period is determined. See also the 
valued accident prevention regulations, “winches, lifting and pulling devices”. 

 

 

NOTICE!

 

Commitment 

A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF! 

 

 

Safety 

 

 

2.1 

Warning notice and symbols 

Warnings and notice are shown as follows in these instructions: 

 

 

  

DANGER!

 

This means that there is a high risk that leads, if it is not avoided, to death or severe injury. 

 

  

WARNING!

 

This means that there is a risk that could lead, if it is not avoided, to death or severe injury. 

 

   

CAUTION!

 

This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to 
the device or its surrounding. 

 

NOTICE!

 

Gives advice for use and other useful information. 

 

 

Danger from electricity. 

 

 

Danger from explosive area. 

 

 

2.2 

Duty of care of the owner 

   

DANGER!

 

Failure to follow the instructions of this manual can lead to unpredictable hazards. 

For any resulting damage or personal injury, HADEF assumes no liability. 

 

The unit was designed and built following a risk analysis and careful selection of the harmonized standards 
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art 
technology and provides the highest degree of safety. 

Our  delivery  includes  the  hoist  supplied  beginning  at  its  suspension  and  ending  at  the  load  hook  and  if 
supplied  with  control,  the  control  line/hose  that  leads  to  the  hoist.  Further  operating  material,  tools,  load 
attaching devices as well as main energy supply lines must be assembled according to the valid rules and 
regulations.  For  explosion-proof  equipment,  all  these  parts  must  be  approved  for  use  in  area  prone  to 
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this. 

However,  in  everyday  operation  this  degree  of  safety  can  only  be  achieved  if  all  measures  required  are 
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check 
that they are being complied with. 

Complete  the  operating  and  installation  instructions  by  any  instructions  (regarding  supervision  or 
notifications)that  are  important  for  the  special  kind  of  use  of  the  equipment,  i.e.  regarding  organization  of 
work, work flow and human resources. 

In particular, the owner/user must ensure that: 

  The unit is only used appropriately. 

Содержание 42/87E

Страница 1: ...Rev 08 5 52 290 00 01 08 Electric Wire Rope Winch 42 87E Installation Operating and Maintenance Instructions...

Страница 2: ...usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport an...

Страница 3: ...cts meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at...

Страница 4: ...ion Danger from electricity Danger from explosive area 2 2 Duty of care of the owner DANGER Failure to follow the instructions of this manual can lead to unpredictable hazards For any resulting damage...

Страница 5: ...y important for operating personnel that rarely uses the equipment i e for installation or maintenance work DANGER In order to avoid severe injury please pay attention to the following when using the...

Страница 6: ...components with new original spare parts Do not use a defective unit listen for abnormal operating noises In case of malfunctions stop the operation immediately and rectify the fault Report damage and...

Страница 7: ...s of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctua...

Страница 8: ...nt lowering of the load after the push button has been released 4 4 Important components Standard 3 phase current motor Gear Type 1506 up to 4108 spur gear Type 5106 up to 7104 planetary gear NOTICE S...

Страница 9: ...disengaging clutch separates the drum from its drive The clutch is actuated by a hand lever which is locked by a spring pin Before operation this spring pin must be pulled by hand and hold until the...

Страница 10: ...2 6 5 1 81 340 4108 3200 32 30 8 2 2100 217 202 12 3 5 16 128 5 5 1 5 12 6 5 1 82 460 5106 5000 36 34 6 1 5 3300 243 232 8 2 5 20 200 5 5 1 5 12 6 5 1 82 600 6105 7500 50 46 6 1 5 5000 332 309 8 2 5 2...

Страница 11: ...on twisting or at least twist resistant wire ropes For several rope layers winded through the drum steel reinforced wire ropes WARNING It is not allowed to use plastic wire ropes or plastic coated wir...

Страница 12: ...2 rope layers remain on the drum when the wire rope is unwinded 6 5 Wire rope deflection Wire rope pulleys must be installed in a position centrically to the rope drum In order to ensure correct wind...

Страница 13: ...nding on the control module Emergency stop Illustration 8 Arrow keys Lifting Lowering Illustration 9 System start optional Illustration 10 Push button functions E Relieved push button stand still push...

Страница 14: ...ever The protection cover over the switch element must not be removed Illustration 14 Disengaging Pull out the locking button 1 Pull the disengaging lever 2 against spring tension Let the locking butt...

Страница 15: ...t must not be exceeded 9 Commissioning 9 1 General The operator of the unit is responsible for the entire system According to the Ordinance on Industrial Safety and Health a hazard analysis must be ca...

Страница 16: ...control switch than do not match to the wiring direction of the wire rope In this case the winch must be stopped immediately Exchange two phases of the main current supply Test the winding direction...

Страница 17: ...r and guide pulley actuates rotation of the switching shaft with eccentric disc in case of slack wire rope The eccentric disc pushes the switching pin of the limit switch down until the switching cont...

Страница 18: ...1 5 friction lining thickness 2306 FD 15 105 26 0 3 0 45 1 5 friction lining thickness 2316 FD 06S 180 40 0 4 0 55 1 5 friction lining thickness 2406 FD 15 105 26 0 3 0 45 1 5 friction lining thicknes...

Страница 19: ...k process Depending on the type of hoist the following variants are possible 12 4 1 Electronic hoisting power limiter as option except serial AT Power consumption of the hoist motor is measured during...

Страница 20: ...7 switching shaft Illustration 22 NOTICE Connection is normally effected in our factory it is shown in the diagram 12 6 2 Setting for wire rope exit exceeding 45 Further setting is necessary if the wi...

Страница 21: ...unction X X check brake air gap only for electric devices X check overload protection if existent X clean and lubricate the wire rope X X X check wire rope and wire rope end fastenings for damage and...

Страница 22: ...pe must be carried out in accordance with the currently valid ISO 4309 CAUTION In case of corrosion cracks or reaching the wear limit the affected rope must be replaced with a new original rope 14 2 G...

Страница 23: ...free Even very small amounts of dirt can reduce the braking moment considerably 14 4 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KL BER Renolin PG 220 Omala S4 WE 220 Glycolube 220...

Страница 24: ...manufactuerer for repair Rotor is rubbing Brake does not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay on...

Страница 25: ...all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommiss...

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